Topology optimization for metal additive manufacturing: current trends, challenges, and future outlook

Metal additive manufacturing is gaining immense research attention. Some of these research efforts are associated with physics, statistical, or artificial intelligence-driven process modelling and optimisation, structure–property characterisation, structural design optimisation, or equipment enhance...

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Main Authors: Osezua Ibhadode, Zhidong Zhang, Jeffrey Sixt, Ken M. Nsiempba, Joseph Orakwe, Alexander Martinez-Marchese, Osazee Ero, Shahriar Imani Shahabad, Ali Bonakdar, Ehsan Toyserkani
Format: Article
Language:English
Published: Taylor & Francis Group 2023-12-01
Series:Virtual and Physical Prototyping
Subjects:
Online Access:http://dx.doi.org/10.1080/17452759.2023.2181192
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author Osezua Ibhadode
Zhidong Zhang
Jeffrey Sixt
Ken M. Nsiempba
Joseph Orakwe
Alexander Martinez-Marchese
Osazee Ero
Shahriar Imani Shahabad
Ali Bonakdar
Ehsan Toyserkani
author_facet Osezua Ibhadode
Zhidong Zhang
Jeffrey Sixt
Ken M. Nsiempba
Joseph Orakwe
Alexander Martinez-Marchese
Osazee Ero
Shahriar Imani Shahabad
Ali Bonakdar
Ehsan Toyserkani
author_sort Osezua Ibhadode
collection DOAJ
description Metal additive manufacturing is gaining immense research attention. Some of these research efforts are associated with physics, statistical, or artificial intelligence-driven process modelling and optimisation, structure–property characterisation, structural design optimisation, or equipment enhancements for cost reduction and faster throughputs. In this review, the focus is drawn on the utilisation of topology optimisation for structural design in metal additive manufacturing. First, the symbiotic relationship between topology optimisation and metal additive manufacturing in aerospace, medical, automotive, and other industries is investigated. Second, support structure design by topology optimisation for thermal-based powder-bed processes is discussed. Third, the introduction of capabilities to limit manufacturing constraints and generate porous features in topology optimisation is examined. Fourth, emerging efforts to adopt artificial intelligence models are examined. Finally, some open-source and commercial software with capabilities for topology optimisation and metal additive manufacturing are explored. This study considers the challenges faced while providing perceptions on future research directions.
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spelling doaj.art-eec0aac0021746fa9de6f4ebfcac66962023-09-21T14:38:04ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672023-12-0118110.1080/17452759.2023.21811922181192Topology optimization for metal additive manufacturing: current trends, challenges, and future outlookOsezua Ibhadode0Zhidong Zhang1Jeffrey Sixt2Ken M. Nsiempba3Joseph Orakwe4Alexander Martinez-Marchese5Osazee Ero6Shahriar Imani Shahabad7Ali Bonakdar8Ehsan Toyserkani9University of AlbertaUniversity of WaterlooUniversity of WaterlooUniversity of WaterlooUniversity of WaterlooUniversity of WaterlooUniversity of WaterlooUniversity of WaterlooSiemens Energy Canada LimitedUniversity of WaterlooMetal additive manufacturing is gaining immense research attention. Some of these research efforts are associated with physics, statistical, or artificial intelligence-driven process modelling and optimisation, structure–property characterisation, structural design optimisation, or equipment enhancements for cost reduction and faster throughputs. In this review, the focus is drawn on the utilisation of topology optimisation for structural design in metal additive manufacturing. First, the symbiotic relationship between topology optimisation and metal additive manufacturing in aerospace, medical, automotive, and other industries is investigated. Second, support structure design by topology optimisation for thermal-based powder-bed processes is discussed. Third, the introduction of capabilities to limit manufacturing constraints and generate porous features in topology optimisation is examined. Fourth, emerging efforts to adopt artificial intelligence models are examined. Finally, some open-source and commercial software with capabilities for topology optimisation and metal additive manufacturing are explored. This study considers the challenges faced while providing perceptions on future research directions.http://dx.doi.org/10.1080/17452759.2023.2181192metal additive manufacturingadditive manufacturingtopology optimisationaerospaceautomotivemedical
spellingShingle Osezua Ibhadode
Zhidong Zhang
Jeffrey Sixt
Ken M. Nsiempba
Joseph Orakwe
Alexander Martinez-Marchese
Osazee Ero
Shahriar Imani Shahabad
Ali Bonakdar
Ehsan Toyserkani
Topology optimization for metal additive manufacturing: current trends, challenges, and future outlook
Virtual and Physical Prototyping
metal additive manufacturing
additive manufacturing
topology optimisation
aerospace
automotive
medical
title Topology optimization for metal additive manufacturing: current trends, challenges, and future outlook
title_full Topology optimization for metal additive manufacturing: current trends, challenges, and future outlook
title_fullStr Topology optimization for metal additive manufacturing: current trends, challenges, and future outlook
title_full_unstemmed Topology optimization for metal additive manufacturing: current trends, challenges, and future outlook
title_short Topology optimization for metal additive manufacturing: current trends, challenges, and future outlook
title_sort topology optimization for metal additive manufacturing current trends challenges and future outlook
topic metal additive manufacturing
additive manufacturing
topology optimisation
aerospace
automotive
medical
url http://dx.doi.org/10.1080/17452759.2023.2181192
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