Wind Turbine Gearbox Diagnosis Based on Stator Current

Early detection of faults in wind energy systems can reduce downtime, operating, and maintenance costs while increasing productivity. This paper proposes a method based on the analysis of generator stator current signals to detect faults in a wind turbine gearbox equipped with a doubly fed induction...

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Main Authors: Idris Issaadi, Kamel Eddine Hemsas, Abdenour Soualhi
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/14/5286
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author Idris Issaadi
Kamel Eddine Hemsas
Abdenour Soualhi
author_facet Idris Issaadi
Kamel Eddine Hemsas
Abdenour Soualhi
author_sort Idris Issaadi
collection DOAJ
description Early detection of faults in wind energy systems can reduce downtime, operating, and maintenance costs while increasing productivity. This paper proposes a method based on the analysis of generator stator current signals to detect faults in a wind turbine gearbox equipped with a doubly fed induction generator (DFIG). A localized parameter model was established to simulate the vibratory response of a two-stage gear system under healthy and faulty conditions. The simulation was performed in the MATLAB/Simulink environment. The results include a detailed analysis of the mechanical part of the gearbox, highlighting mesh stiffness, output speed, and accelerations. Additionally, the electrical part was evaluated based on the current supplied by the doubly fed induction generator. The results were presented in the case of healthy gears and in the presence of faults such as a broken or cracked tooth. Fast Fourier transform (FFT) analysis was employed to detect gear defects in the stator current signal. The presence of a crack or broken tooth in the gearbox induces modulation of the DFIG stator current signals according to the shaft frequencies corresponding to the faulty gear. These findings provide a preliminary basis for the detection and diagnosis of this type of failure.
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spelling doaj.art-eed9250699154c94bc5454c66dbb14752023-11-18T19:08:06ZengMDPI AGEnergies1996-10732023-07-011614528610.3390/en16145286Wind Turbine Gearbox Diagnosis Based on Stator CurrentIdris Issaadi0Kamel Eddine Hemsas1Abdenour Soualhi2LAS Laboratory, Department of Electrical Engineering, Faculty of Technology, Ferhat Abbas University Setif-1, Campus El Bez, Setif 19137, AlgeriaLAS Laboratory, Department of Electrical Engineering, Faculty of Technology, Ferhat Abbas University Setif-1, Campus El Bez, Setif 19137, AlgeriaLaspi, University of Jean Monnet, 20 Avenue de Paris, 42300 Roanne, FranceEarly detection of faults in wind energy systems can reduce downtime, operating, and maintenance costs while increasing productivity. This paper proposes a method based on the analysis of generator stator current signals to detect faults in a wind turbine gearbox equipped with a doubly fed induction generator (DFIG). A localized parameter model was established to simulate the vibratory response of a two-stage gear system under healthy and faulty conditions. The simulation was performed in the MATLAB/Simulink environment. The results include a detailed analysis of the mechanical part of the gearbox, highlighting mesh stiffness, output speed, and accelerations. Additionally, the electrical part was evaluated based on the current supplied by the doubly fed induction generator. The results were presented in the case of healthy gears and in the presence of faults such as a broken or cracked tooth. Fast Fourier transform (FFT) analysis was employed to detect gear defects in the stator current signal. The presence of a crack or broken tooth in the gearbox induces modulation of the DFIG stator current signals according to the shaft frequencies corresponding to the faulty gear. These findings provide a preliminary basis for the detection and diagnosis of this type of failure.https://www.mdpi.com/1996-1073/16/14/5286current signaldoubly fed induction generator (DFIG)fault detectiongearboxtwo-stage spur gear systemwind turbine
spellingShingle Idris Issaadi
Kamel Eddine Hemsas
Abdenour Soualhi
Wind Turbine Gearbox Diagnosis Based on Stator Current
Energies
current signal
doubly fed induction generator (DFIG)
fault detection
gearbox
two-stage spur gear system
wind turbine
title Wind Turbine Gearbox Diagnosis Based on Stator Current
title_full Wind Turbine Gearbox Diagnosis Based on Stator Current
title_fullStr Wind Turbine Gearbox Diagnosis Based on Stator Current
title_full_unstemmed Wind Turbine Gearbox Diagnosis Based on Stator Current
title_short Wind Turbine Gearbox Diagnosis Based on Stator Current
title_sort wind turbine gearbox diagnosis based on stator current
topic current signal
doubly fed induction generator (DFIG)
fault detection
gearbox
two-stage spur gear system
wind turbine
url https://www.mdpi.com/1996-1073/16/14/5286
work_keys_str_mv AT idrisissaadi windturbinegearboxdiagnosisbasedonstatorcurrent
AT kameleddinehemsas windturbinegearboxdiagnosisbasedonstatorcurrent
AT abdenoursoualhi windturbinegearboxdiagnosisbasedonstatorcurrent