Optical Panel Inspection Using Explicit Band Gaussian Filtering Methods in Discrete Cosine Domain

Capacitive touch panels (CTPs) have the merits of being waterproof, antifouling, scratch resistant, and capable of rapid response, making them more popular in various touch electronic products. However, the CTP has a multilayer structure, and the background is a directional texture. The inspection w...

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Main Authors: Hong-Dar Lin, Huan-Hua Tsai, Chou-Hsien Lin, Hung-Tso Chang
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/3/1737
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author Hong-Dar Lin
Huan-Hua Tsai
Chou-Hsien Lin
Hung-Tso Chang
author_facet Hong-Dar Lin
Huan-Hua Tsai
Chou-Hsien Lin
Hung-Tso Chang
author_sort Hong-Dar Lin
collection DOAJ
description Capacitive touch panels (CTPs) have the merits of being waterproof, antifouling, scratch resistant, and capable of rapid response, making them more popular in various touch electronic products. However, the CTP has a multilayer structure, and the background is a directional texture. The inspection work is more difficult when the defect area is small and occurs in the textured background. This study focused mainly on the automated defect inspection of CTPs with structural texture on the surface, using the spectral attributes of the discrete cosine transform (DCT) with the proposed three-way double-band Gaussian filtering (3W-DBGF) method. With consideration to the bandwidth and angle of the high-energy region combined with the characteristics of band filtering, threshold filtering, and Gaussian distribution filtering, the frequency values with higher energy are removed, and after reversal to the spatial space, the textured background can be weakened and the defects enhanced. Finally, we use simple statistics to set binarization threshold limits that can accurately separate defects from the background. The detection outcomes showed that the flaw detection rate of the DCT-based 3W-DBGF approach was 94.21%, the false-positive rate of the normal area was 1.97%, and the correct classification rate was 98.04%.
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spelling doaj.art-ef69dbb1bebf490c89d92c1ed7a228872023-11-16T18:05:27ZengMDPI AGSensors1424-82202023-02-01233173710.3390/s23031737Optical Panel Inspection Using Explicit Band Gaussian Filtering Methods in Discrete Cosine DomainHong-Dar Lin0Huan-Hua Tsai1Chou-Hsien Lin2Hung-Tso Chang3Department of Industrial Engineering and Management, Chaoyang University of Technology, Taichung 413310, TaiwanDepartment of Industrial Engineering and Management, Chaoyang University of Technology, Taichung 413310, TaiwanDepartment of Civil, Architectural, and Environmental Engineering, The University of Texas at Austin, Austin, TX 78712-0273, USADepartment of Industrial Engineering and Management, Chaoyang University of Technology, Taichung 413310, TaiwanCapacitive touch panels (CTPs) have the merits of being waterproof, antifouling, scratch resistant, and capable of rapid response, making them more popular in various touch electronic products. However, the CTP has a multilayer structure, and the background is a directional texture. The inspection work is more difficult when the defect area is small and occurs in the textured background. This study focused mainly on the automated defect inspection of CTPs with structural texture on the surface, using the spectral attributes of the discrete cosine transform (DCT) with the proposed three-way double-band Gaussian filtering (3W-DBGF) method. With consideration to the bandwidth and angle of the high-energy region combined with the characteristics of band filtering, threshold filtering, and Gaussian distribution filtering, the frequency values with higher energy are removed, and after reversal to the spatial space, the textured background can be weakened and the defects enhanced. Finally, we use simple statistics to set binarization threshold limits that can accurately separate defects from the background. The detection outcomes showed that the flaw detection rate of the DCT-based 3W-DBGF approach was 94.21%, the false-positive rate of the normal area was 1.97%, and the correct classification rate was 98.04%.https://www.mdpi.com/1424-8220/23/3/1737touch paneldefect detectiondirectional texturediscrete cosine transformfrequency domain filtering
spellingShingle Hong-Dar Lin
Huan-Hua Tsai
Chou-Hsien Lin
Hung-Tso Chang
Optical Panel Inspection Using Explicit Band Gaussian Filtering Methods in Discrete Cosine Domain
Sensors
touch panel
defect detection
directional texture
discrete cosine transform
frequency domain filtering
title Optical Panel Inspection Using Explicit Band Gaussian Filtering Methods in Discrete Cosine Domain
title_full Optical Panel Inspection Using Explicit Band Gaussian Filtering Methods in Discrete Cosine Domain
title_fullStr Optical Panel Inspection Using Explicit Band Gaussian Filtering Methods in Discrete Cosine Domain
title_full_unstemmed Optical Panel Inspection Using Explicit Band Gaussian Filtering Methods in Discrete Cosine Domain
title_short Optical Panel Inspection Using Explicit Band Gaussian Filtering Methods in Discrete Cosine Domain
title_sort optical panel inspection using explicit band gaussian filtering methods in discrete cosine domain
topic touch panel
defect detection
directional texture
discrete cosine transform
frequency domain filtering
url https://www.mdpi.com/1424-8220/23/3/1737
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AT huanhuatsai opticalpanelinspectionusingexplicitbandgaussianfilteringmethodsindiscretecosinedomain
AT chouhsienlin opticalpanelinspectionusingexplicitbandgaussianfilteringmethodsindiscretecosinedomain
AT hungtsochang opticalpanelinspectionusingexplicitbandgaussianfilteringmethodsindiscretecosinedomain