Crack Forms Sensitivity-Based Prediction on Subsurface Cracks Depth in Ultrasonic-Vibration-Assisted Grinding of Optical Glasses

Subsurface cracks in ultrasonic-vibration-assisted grinding (UVAG) of optical glasses often exhibit diverse forms and proportions. Due to the variety of loads involved in crack formation and propagation, the crack forms and propagation depths have different sensitivities to each process parameter. P...

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Main Authors: Peiyi Zhao, Lei Zhang, Xianli Liu
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/16/7553
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author Peiyi Zhao
Lei Zhang
Xianli Liu
author_facet Peiyi Zhao
Lei Zhang
Xianli Liu
author_sort Peiyi Zhao
collection DOAJ
description Subsurface cracks in ultrasonic-vibration-assisted grinding (UVAG) of optical glasses often exhibit diverse forms and proportions. Due to the variety of loads involved in crack formation and propagation, the crack forms and propagation depths have different sensitivities to each process parameter. Predicting the maximum subsurface cracks depth (MSSCD) by considering the varying effects of process parameters plays a key role in implementing effective control of the UVAG process. In this work, the subsurface crack forms and their proportions are investigated by conducting 40 sets of UVAG experiments. The varying effects of the grinding and ultrasonic parameters on the crack form proportions are unveiled by using grey relational analysis. The weighted least square support vector machine (WLS-SVM) prediction model for the MSSCD was developed. Twelve sets of UVAG experiments were carried out to validate the proposed model. The results show that arc-shaped cracks and bifurcated cracks account for 72.5% of all cracks, while ultrasonic vibration amplitude influences most of the proportions of arc-shaped and bifurcated cracks. Compared to other widely used prediction methods, the maximum and average relative prediction errors of the proposed model are 10.54% and 5.59%, respectively, which proves the high prediction accuracy of the model.
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spelling doaj.art-ef99d28b4ae947588f6cedcabe3770022023-11-22T06:43:22ZengMDPI AGApplied Sciences2076-34172021-08-011116755310.3390/app11167553Crack Forms Sensitivity-Based Prediction on Subsurface Cracks Depth in Ultrasonic-Vibration-Assisted Grinding of Optical GlassesPeiyi Zhao0Lei Zhang1Xianli Liu2School of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080, ChinaSchool of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080, ChinaSchool of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080, ChinaSubsurface cracks in ultrasonic-vibration-assisted grinding (UVAG) of optical glasses often exhibit diverse forms and proportions. Due to the variety of loads involved in crack formation and propagation, the crack forms and propagation depths have different sensitivities to each process parameter. Predicting the maximum subsurface cracks depth (MSSCD) by considering the varying effects of process parameters plays a key role in implementing effective control of the UVAG process. In this work, the subsurface crack forms and their proportions are investigated by conducting 40 sets of UVAG experiments. The varying effects of the grinding and ultrasonic parameters on the crack form proportions are unveiled by using grey relational analysis. The weighted least square support vector machine (WLS-SVM) prediction model for the MSSCD was developed. Twelve sets of UVAG experiments were carried out to validate the proposed model. The results show that arc-shaped cracks and bifurcated cracks account for 72.5% of all cracks, while ultrasonic vibration amplitude influences most of the proportions of arc-shaped and bifurcated cracks. Compared to other widely used prediction methods, the maximum and average relative prediction errors of the proposed model are 10.54% and 5.59%, respectively, which proves the high prediction accuracy of the model.https://www.mdpi.com/2076-3417/11/16/7553ultrasonic-vibration-assisted grindingoptical glasssubsurface crackcrack formssupport vector machine
spellingShingle Peiyi Zhao
Lei Zhang
Xianli Liu
Crack Forms Sensitivity-Based Prediction on Subsurface Cracks Depth in Ultrasonic-Vibration-Assisted Grinding of Optical Glasses
Applied Sciences
ultrasonic-vibration-assisted grinding
optical glass
subsurface crack
crack forms
support vector machine
title Crack Forms Sensitivity-Based Prediction on Subsurface Cracks Depth in Ultrasonic-Vibration-Assisted Grinding of Optical Glasses
title_full Crack Forms Sensitivity-Based Prediction on Subsurface Cracks Depth in Ultrasonic-Vibration-Assisted Grinding of Optical Glasses
title_fullStr Crack Forms Sensitivity-Based Prediction on Subsurface Cracks Depth in Ultrasonic-Vibration-Assisted Grinding of Optical Glasses
title_full_unstemmed Crack Forms Sensitivity-Based Prediction on Subsurface Cracks Depth in Ultrasonic-Vibration-Assisted Grinding of Optical Glasses
title_short Crack Forms Sensitivity-Based Prediction on Subsurface Cracks Depth in Ultrasonic-Vibration-Assisted Grinding of Optical Glasses
title_sort crack forms sensitivity based prediction on subsurface cracks depth in ultrasonic vibration assisted grinding of optical glasses
topic ultrasonic-vibration-assisted grinding
optical glass
subsurface crack
crack forms
support vector machine
url https://www.mdpi.com/2076-3417/11/16/7553
work_keys_str_mv AT peiyizhao crackformssensitivitybasedpredictiononsubsurfacecracksdepthinultrasonicvibrationassistedgrindingofopticalglasses
AT leizhang crackformssensitivitybasedpredictiononsubsurfacecracksdepthinultrasonicvibrationassistedgrindingofopticalglasses
AT xianliliu crackformssensitivitybasedpredictiononsubsurfacecracksdepthinultrasonicvibrationassistedgrindingofopticalglasses