Prediction of Hot Formability of AA7075 Aluminum Alloy Sheet

A uniaxial high-temperature tensile test of an AA7075 aluminum alloy sheet was conducted using an established induction heating test system. Five different types of specimens were designed to obtain the stress–strain curves at different forming temperatures and strain rates so as to construct and mo...

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Main Authors: Heyuan Wang, Xiaolong Sui, Yingping Guan
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/2/231
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author Heyuan Wang
Xiaolong Sui
Yingping Guan
author_facet Heyuan Wang
Xiaolong Sui
Yingping Guan
author_sort Heyuan Wang
collection DOAJ
description A uniaxial high-temperature tensile test of an AA7075 aluminum alloy sheet was conducted using an established induction heating test system. Five different types of specimens were designed to obtain the stress–strain curves at different forming temperatures and strain rates so as to construct and modify the Johnson–Cook constitutive model. The uniaxial tensile test of different stress states was numerically simulated using ABAQUS finite element software, and the stress triaxiality and equivalent fracture strain parameters were extracted. The Johnson–Cook ductile fracture model was constructed, and an error evaluation scheme was designed to determine the best failure parameter combination. Based on the obtained Johnson–Cook ductile fracture model, finite element models of different strain paths were constructed, and theoretical forming limit curves at different temperatures and strain rates were obtained. The results of the Nakazima test and finite element simulation are mostly consistent, which confirms the reliability of the constructed fracture model and theoretical forming limit curves.
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spelling doaj.art-efb4d294ad9e4a6e880702f77d5d92ac2023-11-16T22:06:30ZengMDPI AGMetals2075-47012023-01-0113223110.3390/met13020231Prediction of Hot Formability of AA7075 Aluminum Alloy SheetHeyuan Wang0Xiaolong Sui1Yingping Guan2Key Laboratory of Advanced Forging & Stamping Technology and Science of Ministry of Education, Yanshan University, Qinhuangdao 066004, ChinaGoertek Microelectronics Company Limited, Weifang 261000, ChinaKey Laboratory of Advanced Forging & Stamping Technology and Science of Ministry of Education, Yanshan University, Qinhuangdao 066004, ChinaA uniaxial high-temperature tensile test of an AA7075 aluminum alloy sheet was conducted using an established induction heating test system. Five different types of specimens were designed to obtain the stress–strain curves at different forming temperatures and strain rates so as to construct and modify the Johnson–Cook constitutive model. The uniaxial tensile test of different stress states was numerically simulated using ABAQUS finite element software, and the stress triaxiality and equivalent fracture strain parameters were extracted. The Johnson–Cook ductile fracture model was constructed, and an error evaluation scheme was designed to determine the best failure parameter combination. Based on the obtained Johnson–Cook ductile fracture model, finite element models of different strain paths were constructed, and theoretical forming limit curves at different temperatures and strain rates were obtained. The results of the Nakazima test and finite element simulation are mostly consistent, which confirms the reliability of the constructed fracture model and theoretical forming limit curves.https://www.mdpi.com/2075-4701/13/2/231AA7075 aluminum alloyJohnson–Cook modelfinite element simulationtheoretical forming limit curve
spellingShingle Heyuan Wang
Xiaolong Sui
Yingping Guan
Prediction of Hot Formability of AA7075 Aluminum Alloy Sheet
Metals
AA7075 aluminum alloy
Johnson–Cook model
finite element simulation
theoretical forming limit curve
title Prediction of Hot Formability of AA7075 Aluminum Alloy Sheet
title_full Prediction of Hot Formability of AA7075 Aluminum Alloy Sheet
title_fullStr Prediction of Hot Formability of AA7075 Aluminum Alloy Sheet
title_full_unstemmed Prediction of Hot Formability of AA7075 Aluminum Alloy Sheet
title_short Prediction of Hot Formability of AA7075 Aluminum Alloy Sheet
title_sort prediction of hot formability of aa7075 aluminum alloy sheet
topic AA7075 aluminum alloy
Johnson–Cook model
finite element simulation
theoretical forming limit curve
url https://www.mdpi.com/2075-4701/13/2/231
work_keys_str_mv AT heyuanwang predictionofhotformabilityofaa7075aluminumalloysheet
AT xiaolongsui predictionofhotformabilityofaa7075aluminumalloysheet
AT yingpingguan predictionofhotformabilityofaa7075aluminumalloysheet