Development of Hot Working Process Maps for Incompressible TRIP Steel and Zirconia Composites Using Crystal Plasticity-Based Numerical Simulations
In this study, we developed hot working process maps for incompressible TRIP steel composites with 0%, 5%, 10%, and 20% zirconia particles using crystal plasticity-based numerical simulations. Experimentally recorded material flow curves were used to calibrate material model parameters for TRIP stee...
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| Format: | Article |
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MDPI AG
2022-12-01
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| Series: | Metals |
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| Online Access: | https://www.mdpi.com/2075-4701/12/12/2174 |
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| author | Muhammad Ali Faisal Qayyum ShaoChen Tseng Sergey Guk Christian Overhagen ChingKong Chao Ulrich Prahl |
| author_facet | Muhammad Ali Faisal Qayyum ShaoChen Tseng Sergey Guk Christian Overhagen ChingKong Chao Ulrich Prahl |
| author_sort | Muhammad Ali |
| collection | DOAJ |
| description | In this study, we developed hot working process maps for incompressible TRIP steel composites with 0%, 5%, 10%, and 20% zirconia particles using crystal plasticity-based numerical simulations. Experimentally recorded material flow curves were used to calibrate material model parameters for TRIP steel and zirconia. The fitted material models were used for running the composite simulations. Representative volume elements (RVEs) for composites were generated using the open-source DREAM.3D program. After post-processing, the simulation results were used to calculate global and local stress–strain values at temperatures ranging from 700 to 1200 °C and strain rates ranging from 0.001 to 100 s<sup>−1</sup>. Local stress–strain maps allow researchers to investigate the effect of zirconia particles on composites, which is difficult to measure experimentally at these high temperatures. On the dynamic material model (DMM), the global results were then used to construct process maps. Because the ability of the simulation model to depict dynamic softening was constrained, the processing maps derived from the simulation data did not depict regions of instability. By running crystal plasticity-based numerical simulations, we reported important findings that might help in building hot working process maps for dual-phase materials. |
| first_indexed | 2024-03-09T16:06:39Z |
| format | Article |
| id | doaj.art-efcb97837552454796ac43ef15b806e6 |
| institution | Directory Open Access Journal |
| issn | 2075-4701 |
| language | English |
| last_indexed | 2024-03-09T16:06:39Z |
| publishDate | 2022-12-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Metals |
| spelling | doaj.art-efcb97837552454796ac43ef15b806e62023-11-24T16:42:10ZengMDPI AGMetals2075-47012022-12-011212217410.3390/met12122174Development of Hot Working Process Maps for Incompressible TRIP Steel and Zirconia Composites Using Crystal Plasticity-Based Numerical SimulationsMuhammad Ali0Faisal Qayyum1ShaoChen Tseng2Sergey Guk3Christian Overhagen4ChingKong Chao5Ulrich Prahl6Lehrstuhl für Umformtechnik, Institut für Technologien der Metalle, Universität Duisburg Essen, 45117 Essen, GermanyInstitute of Metal Forming, Technische Universität Bergakademie Freiberg, 09599 Freiberg, GermanyDepartment of Mechanical Engineering, National Taiwan University of Science and Technology, Taipei 10607, TaiwanInstitute of Metal Forming, Technische Universität Bergakademie Freiberg, 09599 Freiberg, GermanyLehrstuhl für Umformtechnik, Institut für Technologien der Metalle, Universität Duisburg Essen, 45117 Essen, GermanyDepartment of Mechanical Engineering, National Taiwan University of Science and Technology, Taipei 10607, TaiwanInstitute of Metal Forming, Technische Universität Bergakademie Freiberg, 09599 Freiberg, GermanyIn this study, we developed hot working process maps for incompressible TRIP steel composites with 0%, 5%, 10%, and 20% zirconia particles using crystal plasticity-based numerical simulations. Experimentally recorded material flow curves were used to calibrate material model parameters for TRIP steel and zirconia. The fitted material models were used for running the composite simulations. Representative volume elements (RVEs) for composites were generated using the open-source DREAM.3D program. After post-processing, the simulation results were used to calculate global and local stress–strain values at temperatures ranging from 700 to 1200 °C and strain rates ranging from 0.001 to 100 s<sup>−1</sup>. Local stress–strain maps allow researchers to investigate the effect of zirconia particles on composites, which is difficult to measure experimentally at these high temperatures. On the dynamic material model (DMM), the global results were then used to construct process maps. Because the ability of the simulation model to depict dynamic softening was constrained, the processing maps derived from the simulation data did not depict regions of instability. By running crystal plasticity-based numerical simulations, we reported important findings that might help in building hot working process maps for dual-phase materials.https://www.mdpi.com/2075-4701/12/12/2174crystal plasticityDAMASKdynamic material modelprocess mapshot workingTRIP steel composite |
| spellingShingle | Muhammad Ali Faisal Qayyum ShaoChen Tseng Sergey Guk Christian Overhagen ChingKong Chao Ulrich Prahl Development of Hot Working Process Maps for Incompressible TRIP Steel and Zirconia Composites Using Crystal Plasticity-Based Numerical Simulations Metals crystal plasticity DAMASK dynamic material model process maps hot working TRIP steel composite |
| title | Development of Hot Working Process Maps for Incompressible TRIP Steel and Zirconia Composites Using Crystal Plasticity-Based Numerical Simulations |
| title_full | Development of Hot Working Process Maps for Incompressible TRIP Steel and Zirconia Composites Using Crystal Plasticity-Based Numerical Simulations |
| title_fullStr | Development of Hot Working Process Maps for Incompressible TRIP Steel and Zirconia Composites Using Crystal Plasticity-Based Numerical Simulations |
| title_full_unstemmed | Development of Hot Working Process Maps for Incompressible TRIP Steel and Zirconia Composites Using Crystal Plasticity-Based Numerical Simulations |
| title_short | Development of Hot Working Process Maps for Incompressible TRIP Steel and Zirconia Composites Using Crystal Plasticity-Based Numerical Simulations |
| title_sort | development of hot working process maps for incompressible trip steel and zirconia composites using crystal plasticity based numerical simulations |
| topic | crystal plasticity DAMASK dynamic material model process maps hot working TRIP steel composite |
| url | https://www.mdpi.com/2075-4701/12/12/2174 |
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