A Design Methodology for Irregularly Shaped Windings in Inductive Wireless Power Transfer Systems

Inductive wireless power transfer systems often incorporate unconventional, irregularly shaped transmitter windings for the purposes of covering a designated area, fitting into special enclosures and enhancing the tolerance of misalignment. To design and optimise the winding structures, the inductiv...

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Main Author: Cheng Zhang
Format: Article
Language:English
Published: MDPI AG 2022-11-01
Series:Electronics
Subjects:
Online Access:https://www.mdpi.com/2079-9292/11/22/3754
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author Cheng Zhang
author_facet Cheng Zhang
author_sort Cheng Zhang
collection DOAJ
description Inductive wireless power transfer systems often incorporate unconventional, irregularly shaped transmitter windings for the purposes of covering a designated area, fitting into special enclosures and enhancing the tolerance of misalignment. To design and optimise the winding structures, the inductive parameters must be extracted and linked to the design objectives. Conventionally, these parameters can be extracted using three-dimensional finite element analysis, which often requires subjective manual tweaks and prolonged trial and error procedures. The efficacy is therefore greatly dependent on the experience of the designer. In this paper, a case study for modelling and optimising the spatial coverage by scuplturing the winding shape is demonstrated via a Christmas tree model, utilising the parametric formation equations and line-integral based numerical solvers. A cone-shaped winding with variable interturn pitches was used as the transmitter and a receiver winding was designed to be fit into a bubble that can be hung on the tree. A two-stage optimisation method with simplified degree-of-freedom parameters and brutal force search was used to find the optimal design candidate. Heatmaps of receiver output voltages were generated in a time-efficient way, intuitively helping the designers to make adjustments for the winding structures. A practical prototype was built to verify the open loop voltage distribution on the receiving winding at various positions and another demonstration was made to show the continuum of power coverage around the Christmas tree.
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spelling doaj.art-eff5fa322e104c189039d1dab3bee7052023-11-24T08:10:00ZengMDPI AGElectronics2079-92922022-11-011122375410.3390/electronics11223754A Design Methodology for Irregularly Shaped Windings in Inductive Wireless Power Transfer SystemsCheng Zhang0Department of Electrical and Electronic Engineering, The University of Manchester, Manchester M13 9PL, UKInductive wireless power transfer systems often incorporate unconventional, irregularly shaped transmitter windings for the purposes of covering a designated area, fitting into special enclosures and enhancing the tolerance of misalignment. To design and optimise the winding structures, the inductive parameters must be extracted and linked to the design objectives. Conventionally, these parameters can be extracted using three-dimensional finite element analysis, which often requires subjective manual tweaks and prolonged trial and error procedures. The efficacy is therefore greatly dependent on the experience of the designer. In this paper, a case study for modelling and optimising the spatial coverage by scuplturing the winding shape is demonstrated via a Christmas tree model, utilising the parametric formation equations and line-integral based numerical solvers. A cone-shaped winding with variable interturn pitches was used as the transmitter and a receiver winding was designed to be fit into a bubble that can be hung on the tree. A two-stage optimisation method with simplified degree-of-freedom parameters and brutal force search was used to find the optimal design candidate. Heatmaps of receiver output voltages were generated in a time-efficient way, intuitively helping the designers to make adjustments for the winding structures. A practical prototype was built to verify the open loop voltage distribution on the receiving winding at various positions and another demonstration was made to show the continuum of power coverage around the Christmas tree.https://www.mdpi.com/2079-9292/11/22/3754wireless power transferwinding designoptimisation
spellingShingle Cheng Zhang
A Design Methodology for Irregularly Shaped Windings in Inductive Wireless Power Transfer Systems
Electronics
wireless power transfer
winding design
optimisation
title A Design Methodology for Irregularly Shaped Windings in Inductive Wireless Power Transfer Systems
title_full A Design Methodology for Irregularly Shaped Windings in Inductive Wireless Power Transfer Systems
title_fullStr A Design Methodology for Irregularly Shaped Windings in Inductive Wireless Power Transfer Systems
title_full_unstemmed A Design Methodology for Irregularly Shaped Windings in Inductive Wireless Power Transfer Systems
title_short A Design Methodology for Irregularly Shaped Windings in Inductive Wireless Power Transfer Systems
title_sort design methodology for irregularly shaped windings in inductive wireless power transfer systems
topic wireless power transfer
winding design
optimisation
url https://www.mdpi.com/2079-9292/11/22/3754
work_keys_str_mv AT chengzhang adesignmethodologyforirregularlyshapedwindingsininductivewirelesspowertransfersystems
AT chengzhang designmethodologyforirregularlyshapedwindingsininductivewirelesspowertransfersystems