Investigation on the Torque Ripple Reduction Method of a Hybrid Electric Vehicle Motor

Owing to the development of electric vehicles (EVs), research and development are underway to minimize torque ripple in relation to vibration and noise in EV motors. Although there are various ways to reduce torque ripple, this study analyzes the torque ripple, cogging torque, total harmonic distort...

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Main Authors: Hyungkwan Jang, Hyunwoo Kim, Huai-Cong Liu, Ho-Joon Lee, Ju Lee
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/5/1413
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author Hyungkwan Jang
Hyunwoo Kim
Huai-Cong Liu
Ho-Joon Lee
Ju Lee
author_facet Hyungkwan Jang
Hyunwoo Kim
Huai-Cong Liu
Ho-Joon Lee
Ju Lee
author_sort Hyungkwan Jang
collection DOAJ
description Owing to the development of electric vehicles (EVs), research and development are underway to minimize torque ripple in relation to vibration and noise in EV motors. Although there are various ways to reduce torque ripple, this study analyzes the torque ripple, cogging torque, total harmonic distortion (THD), and magnetic flux density distribution for the three rotor shapes of interior permanent magnet synchronous motors, which are widely employed in EVs. To reduce the torque ripple while retaining the required average torque, the barrier shape is optimized, and wedge skew is applied. First, regarding the rotor barrier shape, torque ripple is primarily reduced by designing the rotor barrier shape with the response surface method, which is an experimental design method. Additionally, the wedge skew shape considering the bidirectional rotation and fabrication was applied to the stator shoe as a step and analyzed using three-dimensional finite element analysis. When designing the wedge skew, the layer subdivision according to the axial length, wedge skew diameter, and wedge skew position was analyzed and improved. The torque ripple reduction method in this paper can be applied not only to motors for EVs or Hybrid EVs (HEVs) but also all types of permanent magnet synchronous motors.
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spelling doaj.art-f01c9c629f09449badb33791dfda5e472023-12-03T12:30:16ZengMDPI AGEnergies1996-10732021-03-01145141310.3390/en14051413Investigation on the Torque Ripple Reduction Method of a Hybrid Electric Vehicle MotorHyungkwan Jang0Hyunwoo Kim1Huai-Cong Liu2Ho-Joon Lee3Ju Lee4Department of Electrical Engineering, Hanyang University, Seoul 04763, KoreaDepartment of Electrical Engineering, Hanyang University, Seoul 04763, KoreaEPS Engineering Design Team, Hyundai Transys, Hwaseong 18280, KoreaDivision of Converged Electronic Engineering, Cheongju University, Cheongju 28503, KoreaDepartment of Electrical Engineering, Hanyang University, Seoul 04763, KoreaOwing to the development of electric vehicles (EVs), research and development are underway to minimize torque ripple in relation to vibration and noise in EV motors. Although there are various ways to reduce torque ripple, this study analyzes the torque ripple, cogging torque, total harmonic distortion (THD), and magnetic flux density distribution for the three rotor shapes of interior permanent magnet synchronous motors, which are widely employed in EVs. To reduce the torque ripple while retaining the required average torque, the barrier shape is optimized, and wedge skew is applied. First, regarding the rotor barrier shape, torque ripple is primarily reduced by designing the rotor barrier shape with the response surface method, which is an experimental design method. Additionally, the wedge skew shape considering the bidirectional rotation and fabrication was applied to the stator shoe as a step and analyzed using three-dimensional finite element analysis. When designing the wedge skew, the layer subdivision according to the axial length, wedge skew diameter, and wedge skew position was analyzed and improved. The torque ripple reduction method in this paper can be applied not only to motors for EVs or Hybrid EVs (HEVs) but also all types of permanent magnet synchronous motors.https://www.mdpi.com/1996-1073/14/5/1413torque ripplecogging torqueinterior permanent magnet synchronous motorstotal harmonic distortionelectric vehiclemagnetic flux density saturation
spellingShingle Hyungkwan Jang
Hyunwoo Kim
Huai-Cong Liu
Ho-Joon Lee
Ju Lee
Investigation on the Torque Ripple Reduction Method of a Hybrid Electric Vehicle Motor
Energies
torque ripple
cogging torque
interior permanent magnet synchronous motors
total harmonic distortion
electric vehicle
magnetic flux density saturation
title Investigation on the Torque Ripple Reduction Method of a Hybrid Electric Vehicle Motor
title_full Investigation on the Torque Ripple Reduction Method of a Hybrid Electric Vehicle Motor
title_fullStr Investigation on the Torque Ripple Reduction Method of a Hybrid Electric Vehicle Motor
title_full_unstemmed Investigation on the Torque Ripple Reduction Method of a Hybrid Electric Vehicle Motor
title_short Investigation on the Torque Ripple Reduction Method of a Hybrid Electric Vehicle Motor
title_sort investigation on the torque ripple reduction method of a hybrid electric vehicle motor
topic torque ripple
cogging torque
interior permanent magnet synchronous motors
total harmonic distortion
electric vehicle
magnetic flux density saturation
url https://www.mdpi.com/1996-1073/14/5/1413
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