Effect of Sn Grain Orientation on Reliability Issues of Sn-Rich Solder Joints

Sn-rich solder joints in three-dimensional integrated circuits and their reliability issues, such as the electromigration (EM), thermomigration (TM), and thermomechanical fatigue (TMF), have drawn attention related to their use in electronic packaging. The Sn grain orientation is recognized as playi...

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Main Authors: Yu-An Shen, John A. Wu
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/14/5086
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author Yu-An Shen
John A. Wu
author_facet Yu-An Shen
John A. Wu
author_sort Yu-An Shen
collection DOAJ
description Sn-rich solder joints in three-dimensional integrated circuits and their reliability issues, such as the electromigration (EM), thermomigration (TM), and thermomechanical fatigue (TMF), have drawn attention related to their use in electronic packaging. The Sn grain orientation is recognized as playing an important role in reliability issues due to its anisotropic diffusivity, mechanical properties, and coefficient of thermal expansion. This study reviews the effects of the Sn grain orientation on the EM, TM, and TMF in Sn-rich solder joints. The findings indicate that in spite of the failure modes dominated by the Sn grain orientation, the size and shape of the solder joint, as well as the Sn microstructures, such as the cycling twining boundary (CTB), single crystals, and misorientations of the Sn grain boundary, should be considered in more detail. In addition, we show that two methods, involving a strong magnetic field and seed crystal layers, can control the Sn grain orientations during the solidification of Sn-rich solder joints.
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spelling doaj.art-f0225fe7f9784ba7840720123ba15d6a2023-12-03T11:53:12ZengMDPI AGMaterials1996-19442022-07-011514508610.3390/ma15145086Effect of Sn Grain Orientation on Reliability Issues of Sn-Rich Solder JointsYu-An Shen0John A. Wu1Department of Materials Science and Engineering, Feng Chia University, Taichung 407, TaiwanSchool of Materials Engineering, Purdue University, West Lafayette, IN 47907, USASn-rich solder joints in three-dimensional integrated circuits and their reliability issues, such as the electromigration (EM), thermomigration (TM), and thermomechanical fatigue (TMF), have drawn attention related to their use in electronic packaging. The Sn grain orientation is recognized as playing an important role in reliability issues due to its anisotropic diffusivity, mechanical properties, and coefficient of thermal expansion. This study reviews the effects of the Sn grain orientation on the EM, TM, and TMF in Sn-rich solder joints. The findings indicate that in spite of the failure modes dominated by the Sn grain orientation, the size and shape of the solder joint, as well as the Sn microstructures, such as the cycling twining boundary (CTB), single crystals, and misorientations of the Sn grain boundary, should be considered in more detail. In addition, we show that two methods, involving a strong magnetic field and seed crystal layers, can control the Sn grain orientations during the solidification of Sn-rich solder joints.https://www.mdpi.com/1996-1944/15/14/5086lead-free solderSn grain orientationelectromigrationthermomigrationthermomechanical fatigueSn orientation control
spellingShingle Yu-An Shen
John A. Wu
Effect of Sn Grain Orientation on Reliability Issues of Sn-Rich Solder Joints
Materials
lead-free solder
Sn grain orientation
electromigration
thermomigration
thermomechanical fatigue
Sn orientation control
title Effect of Sn Grain Orientation on Reliability Issues of Sn-Rich Solder Joints
title_full Effect of Sn Grain Orientation on Reliability Issues of Sn-Rich Solder Joints
title_fullStr Effect of Sn Grain Orientation on Reliability Issues of Sn-Rich Solder Joints
title_full_unstemmed Effect of Sn Grain Orientation on Reliability Issues of Sn-Rich Solder Joints
title_short Effect of Sn Grain Orientation on Reliability Issues of Sn-Rich Solder Joints
title_sort effect of sn grain orientation on reliability issues of sn rich solder joints
topic lead-free solder
Sn grain orientation
electromigration
thermomigration
thermomechanical fatigue
Sn orientation control
url https://www.mdpi.com/1996-1944/15/14/5086
work_keys_str_mv AT yuanshen effectofsngrainorientationonreliabilityissuesofsnrichsolderjoints
AT johnawu effectofsngrainorientationonreliabilityissuesofsnrichsolderjoints