Investigation of mixing viscoplastic fluid with a modified anchor impeller inside a cylindrical stirred vessel using Casson–Papanastasiou model

Abstract In process engineering as chemical and biotechnological industry, agitated vessels are commonly used for various applications; mechanical agitation and mixing are performed to enhance heat transfer and improve specific Physico-chemical characteristics inside a heated tank. The research subj...

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Main Authors: Kada Benhanifia, Fares Redouane, Rahmani Lakhdar, Mebarki Brahim, Khaled Al-Farhany, Wasim Jamshed, Mohamed R. Eid, Sayed M. El Din, Zehba Raizah
Format: Article
Language:English
Published: Nature Portfolio 2022-10-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-022-22415-6
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author Kada Benhanifia
Fares Redouane
Rahmani Lakhdar
Mebarki Brahim
Khaled Al-Farhany
Wasim Jamshed
Mohamed R. Eid
Sayed M. El Din
Zehba Raizah
author_facet Kada Benhanifia
Fares Redouane
Rahmani Lakhdar
Mebarki Brahim
Khaled Al-Farhany
Wasim Jamshed
Mohamed R. Eid
Sayed M. El Din
Zehba Raizah
author_sort Kada Benhanifia
collection DOAJ
description Abstract In process engineering as chemical and biotechnological industry, agitated vessels are commonly used for various applications; mechanical agitation and mixing are performed to enhance heat transfer and improve specific Physico-chemical characteristics inside a heated tank. The research subject of this work is a numerical investigation of the thermo-hydrodynamic behavior of viscoplastic fluid (Casson–Papanastasiou model) in a stirred tank, with introducing a new anchor impeller design by conducting some modifications to the standard anchor impeller shape. Four geometry cases have been presented for achieving the mixing process inside the stirred vessel, CAI; classical anchor impeller, AI1; anchor impeller with added horizontal arm blade, AI2 and AI3 anchor impeller with two and three added arm blades, respectively. The investigation is focused on the effect of inertia and plasticity on the thermo-hydrodynamic behavior (flow pattern, power consumption, and heat transfer) by varying the Reynolds number (Re = 1, 10, 100, 200), Bingham number (Bn = 1, 10, 50), in addition to the effect of geometry design in the overall stirred system parameters. The findings revealed an excellent enhancement of flow pattern and heat transfer in the stirred system relatively to the increase of inertia values. Also, an energy reduction has been remarked and the effect of anchor impeller shape. AI3 geometry design significantly improves the flow pattern and enhances heat transfer by an increased rate of 10.46% over the other cases.
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spelling doaj.art-f05c0fbca3814a07910e0cc90f6d5c112022-12-22T04:07:37ZengNature PortfolioScientific Reports2045-23222022-10-0112111910.1038/s41598-022-22415-6Investigation of mixing viscoplastic fluid with a modified anchor impeller inside a cylindrical stirred vessel using Casson–Papanastasiou modelKada Benhanifia0Fares Redouane1Rahmani Lakhdar2Mebarki Brahim3Khaled Al-Farhany4Wasim Jamshed5Mohamed R. Eid6Sayed M. El Din7Zehba Raizah8Laboratory of Energy in Arid Region (ENERGARID), Faculty of Science and Technology, University of Tahri Mohamed BecharLGIDD, Department of Physics, Faculty of Science and Technology, University of RelizaneLaboratory of Energy in Arid Region (ENERGARID), Faculty of Science and Technology, University of Tahri Mohamed BecharLaboratory of Energy in Arid Region (ENERGARID), Faculty of Science and Technology, University of Tahri Mohamed BecharDepartment of Mechanical Engineering, University of Al-QadisiyahDepartment of Mathematics, Capital University of Science and Technology (CUST)Department of Mathematics, Faculty of Science, New Valley UniversityCenter of Research, Faculty of Engineering, Future University in EgyptDepartment of Mathematics, College of Science, King Khalid UniversityAbstract In process engineering as chemical and biotechnological industry, agitated vessels are commonly used for various applications; mechanical agitation and mixing are performed to enhance heat transfer and improve specific Physico-chemical characteristics inside a heated tank. The research subject of this work is a numerical investigation of the thermo-hydrodynamic behavior of viscoplastic fluid (Casson–Papanastasiou model) in a stirred tank, with introducing a new anchor impeller design by conducting some modifications to the standard anchor impeller shape. Four geometry cases have been presented for achieving the mixing process inside the stirred vessel, CAI; classical anchor impeller, AI1; anchor impeller with added horizontal arm blade, AI2 and AI3 anchor impeller with two and three added arm blades, respectively. The investigation is focused on the effect of inertia and plasticity on the thermo-hydrodynamic behavior (flow pattern, power consumption, and heat transfer) by varying the Reynolds number (Re = 1, 10, 100, 200), Bingham number (Bn = 1, 10, 50), in addition to the effect of geometry design in the overall stirred system parameters. The findings revealed an excellent enhancement of flow pattern and heat transfer in the stirred system relatively to the increase of inertia values. Also, an energy reduction has been remarked and the effect of anchor impeller shape. AI3 geometry design significantly improves the flow pattern and enhances heat transfer by an increased rate of 10.46% over the other cases.https://doi.org/10.1038/s41598-022-22415-6
spellingShingle Kada Benhanifia
Fares Redouane
Rahmani Lakhdar
Mebarki Brahim
Khaled Al-Farhany
Wasim Jamshed
Mohamed R. Eid
Sayed M. El Din
Zehba Raizah
Investigation of mixing viscoplastic fluid with a modified anchor impeller inside a cylindrical stirred vessel using Casson–Papanastasiou model
Scientific Reports
title Investigation of mixing viscoplastic fluid with a modified anchor impeller inside a cylindrical stirred vessel using Casson–Papanastasiou model
title_full Investigation of mixing viscoplastic fluid with a modified anchor impeller inside a cylindrical stirred vessel using Casson–Papanastasiou model
title_fullStr Investigation of mixing viscoplastic fluid with a modified anchor impeller inside a cylindrical stirred vessel using Casson–Papanastasiou model
title_full_unstemmed Investigation of mixing viscoplastic fluid with a modified anchor impeller inside a cylindrical stirred vessel using Casson–Papanastasiou model
title_short Investigation of mixing viscoplastic fluid with a modified anchor impeller inside a cylindrical stirred vessel using Casson–Papanastasiou model
title_sort investigation of mixing viscoplastic fluid with a modified anchor impeller inside a cylindrical stirred vessel using casson papanastasiou model
url https://doi.org/10.1038/s41598-022-22415-6
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