Effect of Semi-Aging Heat Treatment on Microstructure and Mechanical Properties of an Inertia Friction Welded Joint of FGH96 Powder Metallurgy Superalloy

Inertia friction welded joints often present different microstructures than the base metal, and subsequent heat treatment processes are always needed to maintain superior performance. This study investigates the effect of semi-aging heat treatment after welding on the microstructure, residual stress...

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Main Authors: Xiufeng Han, Guoliang Zhu, Qingbiao Tan, Baode Sun
格式: 文件
语言:English
出版: MDPI AG 2023-03-01
丛编:Metals
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在线阅读:https://www.mdpi.com/2075-4701/13/3/632
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author Xiufeng Han
Guoliang Zhu
Qingbiao Tan
Baode Sun
author_facet Xiufeng Han
Guoliang Zhu
Qingbiao Tan
Baode Sun
author_sort Xiufeng Han
collection DOAJ
description Inertia friction welded joints often present different microstructures than the base metal, and subsequent heat treatment processes are always needed to maintain superior performance. This study investigates the effect of semi-aging heat treatment after welding on the microstructure, residual stress, micro-hardness, and tensile properties of inertia friction welded FGH96 powder metallurgy superalloy using optical microscopy, scanning electron microscopy, X-ray diffraction, and hardness and tensile tests. The results show that the semi-aging heat treatment after welding does not affect the grain size or grain morphology of the base metal. However, the recrystallization process can be further promoted in the weld nugget zone and transition zone. Meanwhile, the grain size is refined and the residual stress is significantly reduced in the welded joint after the same heat treatment. Under the synergetic strengthening effect of the γ′ phase, semi-aging heat treatment increased the micro-hardness of the weld nugget zone from 470 HV to 530 HV and improved the average tensile strength at room temperature by 118 MPa. These findings provide a reference for the selection of the heat treatment process after inertia friction welding of nickel-based powder metallurgy superalloys.
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spelling doaj.art-f08527f547fb46b28707e91ab147610c2023-11-17T12:40:27ZengMDPI AGMetals2075-47012023-03-0113363210.3390/met13030632Effect of Semi-Aging Heat Treatment on Microstructure and Mechanical Properties of an Inertia Friction Welded Joint of FGH96 Powder Metallurgy SuperalloyXiufeng Han0Guoliang Zhu1Qingbiao Tan2Baode Sun3Shanghai Key Laboratory of Advanced High-Temperature Materials and Precision Forming, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaShanghai Key Laboratory of Advanced High-Temperature Materials and Precision Forming, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaShanghai Key Laboratory of Advanced High-Temperature Materials and Precision Forming, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaShanghai Key Laboratory of Advanced High-Temperature Materials and Precision Forming, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaInertia friction welded joints often present different microstructures than the base metal, and subsequent heat treatment processes are always needed to maintain superior performance. This study investigates the effect of semi-aging heat treatment after welding on the microstructure, residual stress, micro-hardness, and tensile properties of inertia friction welded FGH96 powder metallurgy superalloy using optical microscopy, scanning electron microscopy, X-ray diffraction, and hardness and tensile tests. The results show that the semi-aging heat treatment after welding does not affect the grain size or grain morphology of the base metal. However, the recrystallization process can be further promoted in the weld nugget zone and transition zone. Meanwhile, the grain size is refined and the residual stress is significantly reduced in the welded joint after the same heat treatment. Under the synergetic strengthening effect of the γ′ phase, semi-aging heat treatment increased the micro-hardness of the weld nugget zone from 470 HV to 530 HV and improved the average tensile strength at room temperature by 118 MPa. These findings provide a reference for the selection of the heat treatment process after inertia friction welding of nickel-based powder metallurgy superalloys.https://www.mdpi.com/2075-4701/13/3/632FGH96inertia friction weldingaging heat treatmentrecrystallizationmechanical properties
spellingShingle Xiufeng Han
Guoliang Zhu
Qingbiao Tan
Baode Sun
Effect of Semi-Aging Heat Treatment on Microstructure and Mechanical Properties of an Inertia Friction Welded Joint of FGH96 Powder Metallurgy Superalloy
Metals
FGH96
inertia friction welding
aging heat treatment
recrystallization
mechanical properties
title Effect of Semi-Aging Heat Treatment on Microstructure and Mechanical Properties of an Inertia Friction Welded Joint of FGH96 Powder Metallurgy Superalloy
title_full Effect of Semi-Aging Heat Treatment on Microstructure and Mechanical Properties of an Inertia Friction Welded Joint of FGH96 Powder Metallurgy Superalloy
title_fullStr Effect of Semi-Aging Heat Treatment on Microstructure and Mechanical Properties of an Inertia Friction Welded Joint of FGH96 Powder Metallurgy Superalloy
title_full_unstemmed Effect of Semi-Aging Heat Treatment on Microstructure and Mechanical Properties of an Inertia Friction Welded Joint of FGH96 Powder Metallurgy Superalloy
title_short Effect of Semi-Aging Heat Treatment on Microstructure and Mechanical Properties of an Inertia Friction Welded Joint of FGH96 Powder Metallurgy Superalloy
title_sort effect of semi aging heat treatment on microstructure and mechanical properties of an inertia friction welded joint of fgh96 powder metallurgy superalloy
topic FGH96
inertia friction welding
aging heat treatment
recrystallization
mechanical properties
url https://www.mdpi.com/2075-4701/13/3/632
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AT qingbiaotan effectofsemiagingheattreatmentonmicrostructureandmechanicalpropertiesofaninertiafrictionweldedjointoffgh96powdermetallurgysuperalloy
AT baodesun effectofsemiagingheattreatmentonmicrostructureandmechanicalpropertiesofaninertiafrictionweldedjointoffgh96powdermetallurgysuperalloy