Production and Functional Properties of Graded Al-Based Syntactic Metal Foams

As cellular materials are gaining more ground in the automotive, airplane, and railway industries, the demand for functionally graded metal foams has appeared. In the case of syntactic metal foams, by changing the distribution of the filler material, the properties of the foams can be precisely adju...

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Main Authors: Dóra Károly, Zsolt Iklódi, Alexandra Kemény, Domonkos B. Kincses, Imre N. Orbulov
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/2/263
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author Dóra Károly
Zsolt Iklódi
Alexandra Kemény
Domonkos B. Kincses
Imre N. Orbulov
author_facet Dóra Károly
Zsolt Iklódi
Alexandra Kemény
Domonkos B. Kincses
Imre N. Orbulov
author_sort Dóra Károly
collection DOAJ
description As cellular materials are gaining more ground in the automotive, airplane, and railway industries, the demand for functionally graded metal foams has appeared. In the case of syntactic metal foams, by changing the distribution of the filler material, the properties of the foams can be precisely adjusted according to the desired area of application. Several kinds of graded aluminum matrix syntactic foams (GMSFs) were fabricated with lightweight expanded clay aggregate particles and ceramic hollow spheres as filler materials. Their mechanical properties were observed by modal analysis and compression tests, supplemented with an accurate density determination by computer tomography measurements. The compressive properties were set up on a large scale by adjusting the density by adding specific amounts of Al particles to the filler. Based on the modal analysis results, simple averaging the density of GMSFs produces an inaccurate result in mode shapes and material parameters, so the varying density distributions should be taken into account. By simply varying the distribution of the filler material, we can modify the effective material properties of metal foams to better fit industrial requirements.
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spelling doaj.art-f0a03fada1434a42bc1f8c942b9a996c2023-11-23T21:07:35ZengMDPI AGMetals2075-47012022-01-0112226310.3390/met12020263Production and Functional Properties of Graded Al-Based Syntactic Metal FoamsDóra Károly0Zsolt Iklódi1Alexandra Kemény2Domonkos B. Kincses3Imre N. Orbulov4Department of Materials Science and Engineering, Faculty of Mechanical Engineering, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, HungaryDepartment of Applied Mechanics, Faculty of Mechanical Engineering, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, HungaryDepartment of Materials Science and Engineering, Faculty of Mechanical Engineering, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, HungaryDepartment of Materials Science and Engineering, Faculty of Mechanical Engineering, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, HungaryDepartment of Materials Science and Engineering, Faculty of Mechanical Engineering, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, HungaryAs cellular materials are gaining more ground in the automotive, airplane, and railway industries, the demand for functionally graded metal foams has appeared. In the case of syntactic metal foams, by changing the distribution of the filler material, the properties of the foams can be precisely adjusted according to the desired area of application. Several kinds of graded aluminum matrix syntactic foams (GMSFs) were fabricated with lightweight expanded clay aggregate particles and ceramic hollow spheres as filler materials. Their mechanical properties were observed by modal analysis and compression tests, supplemented with an accurate density determination by computer tomography measurements. The compressive properties were set up on a large scale by adjusting the density by adding specific amounts of Al particles to the filler. Based on the modal analysis results, simple averaging the density of GMSFs produces an inaccurate result in mode shapes and material parameters, so the varying density distributions should be taken into account. By simply varying the distribution of the filler material, we can modify the effective material properties of metal foams to better fit industrial requirements.https://www.mdpi.com/2075-4701/12/2/263graded syntactic metal foamsgraded volumemodal analysislightweight expanded clay aggregate particlesceramic spheres
spellingShingle Dóra Károly
Zsolt Iklódi
Alexandra Kemény
Domonkos B. Kincses
Imre N. Orbulov
Production and Functional Properties of Graded Al-Based Syntactic Metal Foams
Metals
graded syntactic metal foams
graded volume
modal analysis
lightweight expanded clay aggregate particles
ceramic spheres
title Production and Functional Properties of Graded Al-Based Syntactic Metal Foams
title_full Production and Functional Properties of Graded Al-Based Syntactic Metal Foams
title_fullStr Production and Functional Properties of Graded Al-Based Syntactic Metal Foams
title_full_unstemmed Production and Functional Properties of Graded Al-Based Syntactic Metal Foams
title_short Production and Functional Properties of Graded Al-Based Syntactic Metal Foams
title_sort production and functional properties of graded al based syntactic metal foams
topic graded syntactic metal foams
graded volume
modal analysis
lightweight expanded clay aggregate particles
ceramic spheres
url https://www.mdpi.com/2075-4701/12/2/263
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AT alexandrakemeny productionandfunctionalpropertiesofgradedalbasedsyntacticmetalfoams
AT domonkosbkincses productionandfunctionalpropertiesofgradedalbasedsyntacticmetalfoams
AT imrenorbulov productionandfunctionalpropertiesofgradedalbasedsyntacticmetalfoams