Effect of modified calcium sulphate whiskers on free-radical/cationic hybrid photopolymers for 3D printing

This study presents and evaluates hybrid photopolymers applied to 3D printing. To obtain the hybrid system, epoxy acrylates (EA), epoxy resins and photoinitiators were compounded. As inorganic fillers are traditionally used to improve mechanical properties, calcium sulphate whiskers (CSW) coated wit...

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Main Authors: Ting Jiao, Yucong Lin, Yang Liu, Jie Liu, Gang Lu
Format: Article
Language:English
Published: IOP Publishing 2020-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ab6898
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author Ting Jiao
Yucong Lin
Yang Liu
Jie Liu
Gang Lu
author_facet Ting Jiao
Yucong Lin
Yang Liu
Jie Liu
Gang Lu
author_sort Ting Jiao
collection DOAJ
description This study presents and evaluates hybrid photopolymers applied to 3D printing. To obtain the hybrid system, epoxy acrylates (EA), epoxy resins and photoinitiators were compounded. As inorganic fillers are traditionally used to improve mechanical properties, calcium sulphate whiskers (CSW) coated with chitosan (CS) were modified by acryloyl chloride and the effects of the modification on hybrid photopolymers were investigated. The viscosity and volume shrinkage of the hybrid system were also evaluated. Fourier transform infrared measurements showed that hybrid photopolymers had a higher conversion. Meanwhile, the mechanical properties showed that the tensile strength of the cured samples containing 7% modified CSW was increased by 28% compared to that of pure resin. Additionally, the improvement of interface interaction between modified whiskers and hybrid photopolymers was observed by a scanning electron microscope. Dynamic mechanical analysis showed that the hybrid system, with the addition of 7% modified whiskers, exhibited a higher storage modulus and crosslinking density. This work, the first to use modified CSW on 3D printing to enhance the tensile strength of hybrid photopolymers, demonstrates that the photocured samples can contribute to high accuracy and resolution.
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spelling doaj.art-f0afcac7dcb641eab0e24da0fcd5fe3a2023-08-09T15:27:41ZengIOP PublishingMaterials Research Express2053-15912020-01-017101533410.1088/2053-1591/ab6898Effect of modified calcium sulphate whiskers on free-radical/cationic hybrid photopolymers for 3D printingTing Jiao0https://orcid.org/0000-0002-1089-2175Yucong Lin1Yang Liu2https://orcid.org/0000-0001-5156-4138Jie Liu3https://orcid.org/0000-0002-5034-4595Gang Lu4College of Materials Science and Engineering, Nanjing Tech University , Nanjing, People’s Republic ChinaCollege of Materials Science and Engineering, Nanjing Tech University , Nanjing, People’s Republic ChinaCollege of Materials Science and Engineering, Nanjing Tech University , Nanjing, People’s Republic ChinaCollege of Materials Science and Engineering, Nanjing Tech University , Nanjing, People’s Republic ChinaCollege of Materials Science and Engineering, Nanjing Tech University , Nanjing, People’s Republic ChinaThis study presents and evaluates hybrid photopolymers applied to 3D printing. To obtain the hybrid system, epoxy acrylates (EA), epoxy resins and photoinitiators were compounded. As inorganic fillers are traditionally used to improve mechanical properties, calcium sulphate whiskers (CSW) coated with chitosan (CS) were modified by acryloyl chloride and the effects of the modification on hybrid photopolymers were investigated. The viscosity and volume shrinkage of the hybrid system were also evaluated. Fourier transform infrared measurements showed that hybrid photopolymers had a higher conversion. Meanwhile, the mechanical properties showed that the tensile strength of the cured samples containing 7% modified CSW was increased by 28% compared to that of pure resin. Additionally, the improvement of interface interaction between modified whiskers and hybrid photopolymers was observed by a scanning electron microscope. Dynamic mechanical analysis showed that the hybrid system, with the addition of 7% modified whiskers, exhibited a higher storage modulus and crosslinking density. This work, the first to use modified CSW on 3D printing to enhance the tensile strength of hybrid photopolymers, demonstrates that the photocured samples can contribute to high accuracy and resolution.https://doi.org/10.1088/2053-1591/ab68983D printingphotocuringmodificationpoxy resinepoxy acrylate resin
spellingShingle Ting Jiao
Yucong Lin
Yang Liu
Jie Liu
Gang Lu
Effect of modified calcium sulphate whiskers on free-radical/cationic hybrid photopolymers for 3D printing
Materials Research Express
3D printing
photocuring
modification
poxy resin
epoxy acrylate resin
title Effect of modified calcium sulphate whiskers on free-radical/cationic hybrid photopolymers for 3D printing
title_full Effect of modified calcium sulphate whiskers on free-radical/cationic hybrid photopolymers for 3D printing
title_fullStr Effect of modified calcium sulphate whiskers on free-radical/cationic hybrid photopolymers for 3D printing
title_full_unstemmed Effect of modified calcium sulphate whiskers on free-radical/cationic hybrid photopolymers for 3D printing
title_short Effect of modified calcium sulphate whiskers on free-radical/cationic hybrid photopolymers for 3D printing
title_sort effect of modified calcium sulphate whiskers on free radical cationic hybrid photopolymers for 3d printing
topic 3D printing
photocuring
modification
poxy resin
epoxy acrylate resin
url https://doi.org/10.1088/2053-1591/ab6898
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AT yangliu effectofmodifiedcalciumsulphatewhiskersonfreeradicalcationichybridphotopolymersfor3dprinting
AT jieliu effectofmodifiedcalciumsulphatewhiskersonfreeradicalcationichybridphotopolymersfor3dprinting
AT ganglu effectofmodifiedcalciumsulphatewhiskersonfreeradicalcationichybridphotopolymersfor3dprinting