Hierarchical channel morphology in O-rings after two cycling exposures to 70 MPa hydrogen gas: a case study of sealing failure

Abstract This study investigates the impact of high-pressure hydrogen gas exposure on the structural and morphological characteristics of O-ring materials. O-ring specimens undergo two cycles of sealing under 70 MPa hydrogen gas, and their resulting variations are examined using advanced characteriz...

Full description

Bibliographic Details
Main Authors: Chang Hoon Lee, Jae Kap Jung, Kyung Sook Kim, Chang Jong Kim
Format: Article
Language:English
Published: Nature Portfolio 2024-03-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-024-55101-w
_version_ 1797275113798762496
author Chang Hoon Lee
Jae Kap Jung
Kyung Sook Kim
Chang Jong Kim
author_facet Chang Hoon Lee
Jae Kap Jung
Kyung Sook Kim
Chang Jong Kim
author_sort Chang Hoon Lee
collection DOAJ
description Abstract This study investigates the impact of high-pressure hydrogen gas exposure on the structural and morphological characteristics of O-ring materials. O-ring specimens undergo two cycles of sealing under 70 MPa hydrogen gas, and their resulting variations are examined using advanced characterization techniques, including powder X-ray diffraction (PXRD), small-angle X-ray scattering (SAXS), scanning electron microscopy (SEM) and atomic force microscopy (AFM). Our findings reveal that the lattice parameters of the O-ring material show no significant changes when exposed to 70 MPa hydrogen gas. However, in the micrometre range, the formation of a hierarchical channel morphology becomes evident. This morphology is accompanied by the separation of carbon black filler from the rubber matrix, contributing to mechanical weakening of the O-ring. These observations can be attributed to the pressure gradient that develops between the inner and outer radii of the O-ring, resulting from compression forces acting perpendicularly to the radial direction due to clamp locking.
first_indexed 2024-03-07T15:08:41Z
format Article
id doaj.art-f0b7ace6f098445bb8a295abf8d8ee8a
institution Directory Open Access Journal
issn 2045-2322
language English
last_indexed 2024-03-07T15:08:41Z
publishDate 2024-03-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj.art-f0b7ace6f098445bb8a295abf8d8ee8a2024-03-05T18:47:04ZengNature PortfolioScientific Reports2045-23222024-03-0114111110.1038/s41598-024-55101-wHierarchical channel morphology in O-rings after two cycling exposures to 70 MPa hydrogen gas: a case study of sealing failureChang Hoon Lee0Jae Kap Jung1Kyung Sook Kim2Chang Jong Kim3Department of Biochemical Engineering, Chosun UniversityHydrogen Energy Materials Research Team, Korea Research Institute of Standards and ScienceDepartment of Biomedical Engineering, College of Medicine, Kyung Hee UniversityLG Chem Europe GmbHAbstract This study investigates the impact of high-pressure hydrogen gas exposure on the structural and morphological characteristics of O-ring materials. O-ring specimens undergo two cycles of sealing under 70 MPa hydrogen gas, and their resulting variations are examined using advanced characterization techniques, including powder X-ray diffraction (PXRD), small-angle X-ray scattering (SAXS), scanning electron microscopy (SEM) and atomic force microscopy (AFM). Our findings reveal that the lattice parameters of the O-ring material show no significant changes when exposed to 70 MPa hydrogen gas. However, in the micrometre range, the formation of a hierarchical channel morphology becomes evident. This morphology is accompanied by the separation of carbon black filler from the rubber matrix, contributing to mechanical weakening of the O-ring. These observations can be attributed to the pressure gradient that develops between the inner and outer radii of the O-ring, resulting from compression forces acting perpendicularly to the radial direction due to clamp locking.https://doi.org/10.1038/s41598-024-55101-w
spellingShingle Chang Hoon Lee
Jae Kap Jung
Kyung Sook Kim
Chang Jong Kim
Hierarchical channel morphology in O-rings after two cycling exposures to 70 MPa hydrogen gas: a case study of sealing failure
Scientific Reports
title Hierarchical channel morphology in O-rings after two cycling exposures to 70 MPa hydrogen gas: a case study of sealing failure
title_full Hierarchical channel morphology in O-rings after two cycling exposures to 70 MPa hydrogen gas: a case study of sealing failure
title_fullStr Hierarchical channel morphology in O-rings after two cycling exposures to 70 MPa hydrogen gas: a case study of sealing failure
title_full_unstemmed Hierarchical channel morphology in O-rings after two cycling exposures to 70 MPa hydrogen gas: a case study of sealing failure
title_short Hierarchical channel morphology in O-rings after two cycling exposures to 70 MPa hydrogen gas: a case study of sealing failure
title_sort hierarchical channel morphology in o rings after two cycling exposures to 70 mpa hydrogen gas a case study of sealing failure
url https://doi.org/10.1038/s41598-024-55101-w
work_keys_str_mv AT changhoonlee hierarchicalchannelmorphologyinoringsaftertwocyclingexposuresto70mpahydrogengasacasestudyofsealingfailure
AT jaekapjung hierarchicalchannelmorphologyinoringsaftertwocyclingexposuresto70mpahydrogengasacasestudyofsealingfailure
AT kyungsookkim hierarchicalchannelmorphologyinoringsaftertwocyclingexposuresto70mpahydrogengasacasestudyofsealingfailure
AT changjongkim hierarchicalchannelmorphologyinoringsaftertwocyclingexposuresto70mpahydrogengasacasestudyofsealingfailure