Improving the long-term corrosion resistance of HVOF sprayed WC-Cr3C2-Ni coating by vacuum sealing with silicone resin

The properties of thermal sprayed WC based cermet coatings are limited by their structural defects, especially corrosion resistance. This article studied the influence of vacuum sealing with silicone resin on the long-term corrosion resistance of HVOF sprayed WC-Cr3C2-Ni coating in 3.5 wt.% NaCl sol...

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Main Authors: Ziyu Wei, Lingzhi Zhang, Kailin Wang, Jiangbo Cheng, Sheng Hong
Format: Article
Language:English
Published: Elsevier 2023-09-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423017234
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author Ziyu Wei
Lingzhi Zhang
Kailin Wang
Jiangbo Cheng
Sheng Hong
author_facet Ziyu Wei
Lingzhi Zhang
Kailin Wang
Jiangbo Cheng
Sheng Hong
author_sort Ziyu Wei
collection DOAJ
description The properties of thermal sprayed WC based cermet coatings are limited by their structural defects, especially corrosion resistance. This article studied the influence of vacuum sealing with silicone resin on the long-term corrosion resistance of HVOF sprayed WC-Cr3C2-Ni coating in 3.5 wt.% NaCl solution. The surface morphologies of the unsealed and sealed coatings show the high compatibility between sealant and WC-Cr3C2-Ni coating. Benefiting from the block of sealant in defects, the sealed coating presents lower corrosion current density (5.843 × 10−8 A cm−2) after long-term corrosion than the unsealed coating (1.776 × 10−7 A cm−2). Owing to the vacuum treatment, sealant adequately penetrates and remains inside the WC-Cr3C2-Ni coating, and inhibits the growth of corrosion pits on the sealed coating surface. The vacuum sealing with silicone resin effectively hinders the diffusion of corrosion solution, and provides practicable strategy to improve the corrosion resistance of the coatings.
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spelling doaj.art-f0bf14021300464fa620cdfccfc2d6452023-10-30T06:02:43ZengElsevierJournal of Materials Research and Technology2238-78542023-09-0126344355Improving the long-term corrosion resistance of HVOF sprayed WC-Cr3C2-Ni coating by vacuum sealing with silicone resinZiyu Wei0Lingzhi Zhang1Kailin Wang2Jiangbo Cheng3Sheng Hong4College of Mechanics and Materials, Hohai University, 8 Focheng West Road, Nanjing 211100, PR ChinaCollege of Mechanics and Materials, Hohai University, 8 Focheng West Road, Nanjing 211100, PR ChinaCollege of Mechanics and Materials, Hohai University, 8 Focheng West Road, Nanjing 211100, PR ChinaCollege of Mechanics and Materials, Hohai University, 8 Focheng West Road, Nanjing 211100, PR ChinaCorresponding author.; College of Mechanics and Materials, Hohai University, 8 Focheng West Road, Nanjing 211100, PR ChinaThe properties of thermal sprayed WC based cermet coatings are limited by their structural defects, especially corrosion resistance. This article studied the influence of vacuum sealing with silicone resin on the long-term corrosion resistance of HVOF sprayed WC-Cr3C2-Ni coating in 3.5 wt.% NaCl solution. The surface morphologies of the unsealed and sealed coatings show the high compatibility between sealant and WC-Cr3C2-Ni coating. Benefiting from the block of sealant in defects, the sealed coating presents lower corrosion current density (5.843 × 10−8 A cm−2) after long-term corrosion than the unsealed coating (1.776 × 10−7 A cm−2). Owing to the vacuum treatment, sealant adequately penetrates and remains inside the WC-Cr3C2-Ni coating, and inhibits the growth of corrosion pits on the sealed coating surface. The vacuum sealing with silicone resin effectively hinders the diffusion of corrosion solution, and provides practicable strategy to improve the corrosion resistance of the coatings.http://www.sciencedirect.com/science/article/pii/S2238785423017234WC-Cr3C2-Ni coatingHVOFLong-term corrosionVacuum sealingSilicone resin
spellingShingle Ziyu Wei
Lingzhi Zhang
Kailin Wang
Jiangbo Cheng
Sheng Hong
Improving the long-term corrosion resistance of HVOF sprayed WC-Cr3C2-Ni coating by vacuum sealing with silicone resin
Journal of Materials Research and Technology
WC-Cr3C2-Ni coating
HVOF
Long-term corrosion
Vacuum sealing
Silicone resin
title Improving the long-term corrosion resistance of HVOF sprayed WC-Cr3C2-Ni coating by vacuum sealing with silicone resin
title_full Improving the long-term corrosion resistance of HVOF sprayed WC-Cr3C2-Ni coating by vacuum sealing with silicone resin
title_fullStr Improving the long-term corrosion resistance of HVOF sprayed WC-Cr3C2-Ni coating by vacuum sealing with silicone resin
title_full_unstemmed Improving the long-term corrosion resistance of HVOF sprayed WC-Cr3C2-Ni coating by vacuum sealing with silicone resin
title_short Improving the long-term corrosion resistance of HVOF sprayed WC-Cr3C2-Ni coating by vacuum sealing with silicone resin
title_sort improving the long term corrosion resistance of hvof sprayed wc cr3c2 ni coating by vacuum sealing with silicone resin
topic WC-Cr3C2-Ni coating
HVOF
Long-term corrosion
Vacuum sealing
Silicone resin
url http://www.sciencedirect.com/science/article/pii/S2238785423017234
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AT jiangbocheng improvingthelongtermcorrosionresistanceofhvofsprayedwccr3c2nicoatingbyvacuumsealingwithsiliconeresin
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