Performance and reliability of Al2O3/TiC ceramic tool with multi-bionic surface microstructure in intermittent dry turning of AISI 52100 hardened steel
The biological structures of Odontodactylus scyllarus, Gampsocleis grafiosa and Procambarus clarkia have interesting functions. They provide valuable inspiration for creating multi-bionic surface microstructure on Al2O3/TiC cutting tool. The microstructure is expected to effectively improve performa...
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| Format: | Article |
| Language: | English |
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Elsevier
2023-07-01
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| Series: | Journal of Materials Research and Technology |
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| Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785423016629 |
| _version_ | 1797745152842792960 |
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| author | Xiaobin Cui Jiajun Ji Jingxia Guo Daohui Xiang Feng Jiao Pingmei Ming |
| author_facet | Xiaobin Cui Jiajun Ji Jingxia Guo Daohui Xiang Feng Jiao Pingmei Ming |
| author_sort | Xiaobin Cui |
| collection | DOAJ |
| description | The biological structures of Odontodactylus scyllarus, Gampsocleis grafiosa and Procambarus clarkia have interesting functions. They provide valuable inspiration for creating multi-bionic surface microstructure on Al2O3/TiC cutting tool. The microstructure is expected to effectively improve performance and reliability. This work analyzed performance and reliability of Al2O3/TiC cutting tool with multi-bionic microstructure in intermittent dry turning of AISI 52100 hardened steel. It was found that the dimension and the shape of the multi-bionic surface microstructure were greatly affected by the heat source intensity of the laser pulse. The cumulative damage Dcm of tool was negatively correlated with the fractal dimension Fmca obtained for laser-caused microscopic crack. The correlation coefficient was found to be −0.8635. On the contrary, the fracture toughness KICM was positively correlated with Fmca. The correlation coefficient had a value of 0.8731. A theoretical performance metric Pm was put forward for the tool by fusing tool stress, material damage and fracture toughness. The theoretical performance metric Pm was verified by the experimental tool life. Both tool performance and tool reliability were enhanced by using the proposed surface microstructure. Moreover, the optimum tool performance and the highest tool reliability arose simultaneously when the laser angle was 75°. Tool performance and tool reliability can be separately enhanced by 57% and 63% at this laser angle. |
| first_indexed | 2024-03-12T15:20:23Z |
| format | Article |
| id | doaj.art-f113187bf4604f13a852247153c8f6ee |
| institution | Directory Open Access Journal |
| issn | 2238-7854 |
| language | English |
| last_indexed | 2024-03-12T15:20:23Z |
| publishDate | 2023-07-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Materials Research and Technology |
| spelling | doaj.art-f113187bf4604f13a852247153c8f6ee2023-08-11T05:34:38ZengElsevierJournal of Materials Research and Technology2238-78542023-07-012572197240Performance and reliability of Al2O3/TiC ceramic tool with multi-bionic surface microstructure in intermittent dry turning of AISI 52100 hardened steelXiaobin Cui0Jiajun Ji1Jingxia Guo2Daohui Xiang3Feng Jiao4Pingmei Ming5School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454003, PR China; Corresponding author.School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454003, PR ChinaSchool of Energy Science and Engineering, Henan Polytechnic University, Jiaozuo 454003, PR ChinaSchool of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454003, PR ChinaSchool of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454003, PR ChinaSchool of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454003, PR ChinaThe biological structures of Odontodactylus scyllarus, Gampsocleis grafiosa and Procambarus clarkia have interesting functions. They provide valuable inspiration for creating multi-bionic surface microstructure on Al2O3/TiC cutting tool. The microstructure is expected to effectively improve performance and reliability. This work analyzed performance and reliability of Al2O3/TiC cutting tool with multi-bionic microstructure in intermittent dry turning of AISI 52100 hardened steel. It was found that the dimension and the shape of the multi-bionic surface microstructure were greatly affected by the heat source intensity of the laser pulse. The cumulative damage Dcm of tool was negatively correlated with the fractal dimension Fmca obtained for laser-caused microscopic crack. The correlation coefficient was found to be −0.8635. On the contrary, the fracture toughness KICM was positively correlated with Fmca. The correlation coefficient had a value of 0.8731. A theoretical performance metric Pm was put forward for the tool by fusing tool stress, material damage and fracture toughness. The theoretical performance metric Pm was verified by the experimental tool life. Both tool performance and tool reliability were enhanced by using the proposed surface microstructure. Moreover, the optimum tool performance and the highest tool reliability arose simultaneously when the laser angle was 75°. Tool performance and tool reliability can be separately enhanced by 57% and 63% at this laser angle.http://www.sciencedirect.com/science/article/pii/S2238785423016629Ceramic toolMulti-bionic surface microstructureIntermittent dry turningTool performanceTool reliability |
| spellingShingle | Xiaobin Cui Jiajun Ji Jingxia Guo Daohui Xiang Feng Jiao Pingmei Ming Performance and reliability of Al2O3/TiC ceramic tool with multi-bionic surface microstructure in intermittent dry turning of AISI 52100 hardened steel Journal of Materials Research and Technology Ceramic tool Multi-bionic surface microstructure Intermittent dry turning Tool performance Tool reliability |
| title | Performance and reliability of Al2O3/TiC ceramic tool with multi-bionic surface microstructure in intermittent dry turning of AISI 52100 hardened steel |
| title_full | Performance and reliability of Al2O3/TiC ceramic tool with multi-bionic surface microstructure in intermittent dry turning of AISI 52100 hardened steel |
| title_fullStr | Performance and reliability of Al2O3/TiC ceramic tool with multi-bionic surface microstructure in intermittent dry turning of AISI 52100 hardened steel |
| title_full_unstemmed | Performance and reliability of Al2O3/TiC ceramic tool with multi-bionic surface microstructure in intermittent dry turning of AISI 52100 hardened steel |
| title_short | Performance and reliability of Al2O3/TiC ceramic tool with multi-bionic surface microstructure in intermittent dry turning of AISI 52100 hardened steel |
| title_sort | performance and reliability of al2o3 tic ceramic tool with multi bionic surface microstructure in intermittent dry turning of aisi 52100 hardened steel |
| topic | Ceramic tool Multi-bionic surface microstructure Intermittent dry turning Tool performance Tool reliability |
| url | http://www.sciencedirect.com/science/article/pii/S2238785423016629 |
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