Numerical Simulation and Experimental Validation of a Kaplan Prototype Turbine Operating on a Cam Curve

The role of hydropower has become increasingly essential following the introduction of intermittent renewable energies. Quickly regulating power is needed, and the transient operations of hydropower plants have consequently become more frequent. Large pressure fluctuations occur during transient ope...

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Main Authors: Raluca Gabriela Iovănel, Arash Soltani Dehkharqani, Diana Maria Bucur, Michel Jose Cervantes
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/11/4121
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author Raluca Gabriela Iovănel
Arash Soltani Dehkharqani
Diana Maria Bucur
Michel Jose Cervantes
author_facet Raluca Gabriela Iovănel
Arash Soltani Dehkharqani
Diana Maria Bucur
Michel Jose Cervantes
author_sort Raluca Gabriela Iovănel
collection DOAJ
description The role of hydropower has become increasingly essential following the introduction of intermittent renewable energies. Quickly regulating power is needed, and the transient operations of hydropower plants have consequently become more frequent. Large pressure fluctuations occur during transient operations, leading to the premature fatigue and wear of hydraulic turbines. Investigations of the transient flow phenomena developed in small-scale turbine models are useful and accessible but limited. On the other hand, experimental and numerical studies of full-scale large turbines are challenging due to production losses, large scales, high Reynolds numbers, and computational demands. In the present work, the operation of a 10 MW Kaplan prototype turbine was modelled for two operating points on a propeller curve corresponding to the best efficiency point and part-load conditions. First, an analysis of the possible means of reducing the model complexity is presented. The influence of the boundary conditions, runner blade clearance, blade geometry and mesh size on the numerical results is discussed. Secondly, the results of the numerical simulations are presented and compared to experimental measurements performed on the prototype in order to validate the numerical model. The mean torque and pressure values were reasonably predicted at both operating points with the simplified model. An analysis of the pressure fluctuations at part load demonstrated that the numerical simulation captured the rotating vortex rope developed in the draft tube. The frequencies of the rotating and plunging components of the rotating vortex were accurately captured, but the amplitudes were underestimated compared to the experimental data.
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spelling doaj.art-f17eab3e63de4211ad0fa5995080f2f22023-11-23T14:00:42ZengMDPI AGEnergies1996-10732022-06-011511412110.3390/en15114121Numerical Simulation and Experimental Validation of a Kaplan Prototype Turbine Operating on a Cam CurveRaluca Gabriela Iovănel0Arash Soltani Dehkharqani1Diana Maria Bucur2Michel Jose Cervantes3Division of Fluid and Experimental Mechanics, Luleå University of Technology, 971 87 Luleå, SwedenR&D Engineer, Svenska Rotor Maskiner, Svarvarvägen 2, 132 38 Saltsjö-Boo, SwedenDepartment of Hydraulics, Hydraulic Equipment and Environmental Engineering, Politehnica University of Bucharest, 060042 Bucharest, RomaniaDivision of Fluid and Experimental Mechanics, Luleå University of Technology, 971 87 Luleå, SwedenThe role of hydropower has become increasingly essential following the introduction of intermittent renewable energies. Quickly regulating power is needed, and the transient operations of hydropower plants have consequently become more frequent. Large pressure fluctuations occur during transient operations, leading to the premature fatigue and wear of hydraulic turbines. Investigations of the transient flow phenomena developed in small-scale turbine models are useful and accessible but limited. On the other hand, experimental and numerical studies of full-scale large turbines are challenging due to production losses, large scales, high Reynolds numbers, and computational demands. In the present work, the operation of a 10 MW Kaplan prototype turbine was modelled for two operating points on a propeller curve corresponding to the best efficiency point and part-load conditions. First, an analysis of the possible means of reducing the model complexity is presented. The influence of the boundary conditions, runner blade clearance, blade geometry and mesh size on the numerical results is discussed. Secondly, the results of the numerical simulations are presented and compared to experimental measurements performed on the prototype in order to validate the numerical model. The mean torque and pressure values were reasonably predicted at both operating points with the simplified model. An analysis of the pressure fluctuations at part load demonstrated that the numerical simulation captured the rotating vortex rope developed in the draft tube. The frequencies of the rotating and plunging components of the rotating vortex were accurately captured, but the amplitudes were underestimated compared to the experimental data.https://www.mdpi.com/1996-1073/15/11/4121hydropowerKaplan turbineprototype simulationCFDrotating vortex rope
spellingShingle Raluca Gabriela Iovănel
Arash Soltani Dehkharqani
Diana Maria Bucur
Michel Jose Cervantes
Numerical Simulation and Experimental Validation of a Kaplan Prototype Turbine Operating on a Cam Curve
Energies
hydropower
Kaplan turbine
prototype simulation
CFD
rotating vortex rope
title Numerical Simulation and Experimental Validation of a Kaplan Prototype Turbine Operating on a Cam Curve
title_full Numerical Simulation and Experimental Validation of a Kaplan Prototype Turbine Operating on a Cam Curve
title_fullStr Numerical Simulation and Experimental Validation of a Kaplan Prototype Turbine Operating on a Cam Curve
title_full_unstemmed Numerical Simulation and Experimental Validation of a Kaplan Prototype Turbine Operating on a Cam Curve
title_short Numerical Simulation and Experimental Validation of a Kaplan Prototype Turbine Operating on a Cam Curve
title_sort numerical simulation and experimental validation of a kaplan prototype turbine operating on a cam curve
topic hydropower
Kaplan turbine
prototype simulation
CFD
rotating vortex rope
url https://www.mdpi.com/1996-1073/15/11/4121
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