Features of transferring the angular errors of the gear hobbing machine`s table drive to the tooth profile of the machined wheel

Background. Modern gear hobbing machines design is based on mechatronic drives, which prompts questions about the influence of errors that occur in the main motion direct drives structure on the process of involute tooth profile forming. Materials and methods. Theoretical research has considered...

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Main Authors: V.V. Bushuev, V.A. Eremyants, V.V. Molodtsov, V.A. Novikov
Format: Article
Language:English
Published: Penza State University Publishing House 2024-03-01
Series:Известия высших учебных заведений. Поволжский регион:Технические науки
Subjects:
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author V.V. Bushuev
V.A. Eremyants
V.V. Molodtsov
V.A. Novikov
author_facet V.V. Bushuev
V.A. Eremyants
V.V. Molodtsov
V.A. Novikov
author_sort V.V. Bushuev
collection DOAJ
description Background. Modern gear hobbing machines design is based on mechatronic drives, which prompts questions about the influence of errors that occur in the main motion direct drives structure on the process of involute tooth profile forming. Materials and methods. Theoretical research has considered a methodology for constructing a mathematical model that describes the transfer of angular errors that occur during the operation of the vertical hobbing machine’s workpiece drive to the involute tooth profile. Results. The occurrence of notches on the involute tooth profile, perceived as roughness, is associated not only with the intermittent nature of the hobbing process but also with angular oscillations inevitably accompanying the operation of the vertical hobbing machine’s workpiece drive. The magnitude of the profile error resulting from angular position errors is determined by the amplitudes and frequencies of the sinusoidal components of the angular oscillations. Conclusions. A mathematical model has been developed that describes the mechanism of forming the tooth profile of a spur gear, taking into account only the influence of angular errors in the table drive, without considering other errors that inevitably occur during the gear machining process. The contribution of this error to the overall process of forming the tooth profile during machining on a machine tool requires further study.
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spelling doaj.art-f192418ddf044b1d8f4f90d5e77a1ed22024-03-04T06:26:58ZengPenza State University Publishing HouseИзвестия высших учебных заведений. Поволжский регион:Технические науки2072-30592024-03-01410.21685/2072-3059-2023-4-12Features of transferring the angular errors of the gear hobbing machine`s table drive to the tooth profile of the machined wheelV.V. Bushuev0V.A. Eremyants1V.V. Molodtsov2V.A. Novikov3Moscow State University of Technology “STANKIN”Moscow State University of Technology “STANKIN”Moscow State University of Technology “STANKIN”Moscow State University of Technology “STANKIN”Background. Modern gear hobbing machines design is based on mechatronic drives, which prompts questions about the influence of errors that occur in the main motion direct drives structure on the process of involute tooth profile forming. Materials and methods. Theoretical research has considered a methodology for constructing a mathematical model that describes the transfer of angular errors that occur during the operation of the vertical hobbing machine’s workpiece drive to the involute tooth profile. Results. The occurrence of notches on the involute tooth profile, perceived as roughness, is associated not only with the intermittent nature of the hobbing process but also with angular oscillations inevitably accompanying the operation of the vertical hobbing machine’s workpiece drive. The magnitude of the profile error resulting from angular position errors is determined by the amplitudes and frequencies of the sinusoidal components of the angular oscillations. Conclusions. A mathematical model has been developed that describes the mechanism of forming the tooth profile of a spur gear, taking into account only the influence of angular errors in the table drive, without considering other errors that inevitably occur during the gear machining process. The contribution of this error to the overall process of forming the tooth profile during machining on a machine tool requires further study.gear wheelangular errorgenerating trainundercuttingprofile deviationspecial point
spellingShingle V.V. Bushuev
V.A. Eremyants
V.V. Molodtsov
V.A. Novikov
Features of transferring the angular errors of the gear hobbing machine`s table drive to the tooth profile of the machined wheel
Известия высших учебных заведений. Поволжский регион:Технические науки
gear wheel
angular error
generating train
undercutting
profile deviation
special point
title Features of transferring the angular errors of the gear hobbing machine`s table drive to the tooth profile of the machined wheel
title_full Features of transferring the angular errors of the gear hobbing machine`s table drive to the tooth profile of the machined wheel
title_fullStr Features of transferring the angular errors of the gear hobbing machine`s table drive to the tooth profile of the machined wheel
title_full_unstemmed Features of transferring the angular errors of the gear hobbing machine`s table drive to the tooth profile of the machined wheel
title_short Features of transferring the angular errors of the gear hobbing machine`s table drive to the tooth profile of the machined wheel
title_sort features of transferring the angular errors of the gear hobbing machine s table drive to the tooth profile of the machined wheel
topic gear wheel
angular error
generating train
undercutting
profile deviation
special point
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AT vvmolodtsov featuresoftransferringtheangularerrorsofthegearhobbingmachinestabledrivetothetoothprofileofthemachinedwheel
AT vanovikov featuresoftransferringtheangularerrorsofthegearhobbingmachinestabledrivetothetoothprofileofthemachinedwheel