Design of a Medium Voltage Generator with DC-Cascade for High Power Wind Energy Conversion Systems

This paper shows a new concept to generate medium voltage (MV) in wind power application to avoid an additional transformer. Therefore, the generator must be redesigned with additional constraints and a new topology for the power rectifier system by using multiple low voltage (LV) power rectifiers c...

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Main Authors: Jonas Steffen, Sebastian Lengsfeld, Marco Jung, Bernd Ponick, Mercedes Herranz Gracia, Aristide Spagnolo, Markus Klöpzig, Klaus Schleicher, Klaus Schäfer
Format: Article
Language:English
Published: MDPI AG 2021-05-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/11/3106
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author Jonas Steffen
Sebastian Lengsfeld
Marco Jung
Bernd Ponick
Mercedes Herranz Gracia
Aristide Spagnolo
Markus Klöpzig
Klaus Schleicher
Klaus Schäfer
author_facet Jonas Steffen
Sebastian Lengsfeld
Marco Jung
Bernd Ponick
Mercedes Herranz Gracia
Aristide Spagnolo
Markus Klöpzig
Klaus Schleicher
Klaus Schäfer
author_sort Jonas Steffen
collection DOAJ
description This paper shows a new concept to generate medium voltage (MV) in wind power application to avoid an additional transformer. Therefore, the generator must be redesigned with additional constraints and a new topology for the power rectifier system by using multiple low voltage (LV) power rectifiers connected in series and parallel to increase the DC output voltage. The combination of parallel and series connection of rectifiers is further introduced as DC-cascade. With the resulting DC-cascade, medium output voltage is achieved with low voltage rectifiers and without a bulky transformer. This approach to form a DC-cascade reduces the effort required to achieve medium DC voltage with a simple rectifier system. In this context, a suitable DC-cascade control was presented and verified with a laboratory test setup. A gearless synchronous generator, which is highly segmented so that each segment can be connected to its own power rectifier, is investigated. Due to the mixed AC and DC voltage given by the DC-cascade structure, it becomes more demanding to the design of the generator insulation, which influences the copper fill factor and the design of the cooling system. A design strategy for the overall generator design is carried out considering the new boundary conditions.
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spelling doaj.art-f1af5c7a71414866a92b9d82532fe4022023-11-21T21:30:07ZengMDPI AGEnergies1996-10732021-05-011411310610.3390/en14113106Design of a Medium Voltage Generator with DC-Cascade for High Power Wind Energy Conversion SystemsJonas Steffen0Sebastian Lengsfeld1Marco Jung2Bernd Ponick3Mercedes Herranz Gracia4Aristide Spagnolo5Markus Klöpzig6Klaus Schleicher7Klaus Schäfer8Department Converters and Drive Technology, Fraunhofer Institute for Energy Economics and Energy System Technology, 34119 Kassel, GermanyDepartment Converters and Drive Technology, Fraunhofer Institute for Energy Economics and Energy System Technology, 34119 Kassel, GermanyDepartment Converters and Drive Technology, Fraunhofer Institute for Energy Economics and Energy System Technology, 34119 Kassel, GermanyInstitute for Drive Systems and Power Electronics, Leibniz University Hannover, 30167 Hannover, GermanyCorporate Technology, Siemens AG, 91058 Erlangen, GermanyCorporate Technology, Siemens AG, 91058 Erlangen, GermanyCorporate Technology, Siemens AG, 91058 Erlangen, GermanyCorporate Technology, Siemens AG, 91058 Erlangen, GermanyFlender GmbH, Vogelweiherstr. 1-15, 90441 Nürnberg, GermanyThis paper shows a new concept to generate medium voltage (MV) in wind power application to avoid an additional transformer. Therefore, the generator must be redesigned with additional constraints and a new topology for the power rectifier system by using multiple low voltage (LV) power rectifiers connected in series and parallel to increase the DC output voltage. The combination of parallel and series connection of rectifiers is further introduced as DC-cascade. With the resulting DC-cascade, medium output voltage is achieved with low voltage rectifiers and without a bulky transformer. This approach to form a DC-cascade reduces the effort required to achieve medium DC voltage with a simple rectifier system. In this context, a suitable DC-cascade control was presented and verified with a laboratory test setup. A gearless synchronous generator, which is highly segmented so that each segment can be connected to its own power rectifier, is investigated. Due to the mixed AC and DC voltage given by the DC-cascade structure, it becomes more demanding to the design of the generator insulation, which influences the copper fill factor and the design of the cooling system. A design strategy for the overall generator design is carried out considering the new boundary conditions.https://www.mdpi.com/1996-1073/14/11/3106wind energy conversion systems (WECS)permanent magnet synchronous generator (PMSG)DC-cascadepower rectifiermedium voltage insulation
spellingShingle Jonas Steffen
Sebastian Lengsfeld
Marco Jung
Bernd Ponick
Mercedes Herranz Gracia
Aristide Spagnolo
Markus Klöpzig
Klaus Schleicher
Klaus Schäfer
Design of a Medium Voltage Generator with DC-Cascade for High Power Wind Energy Conversion Systems
Energies
wind energy conversion systems (WECS)
permanent magnet synchronous generator (PMSG)
DC-cascade
power rectifier
medium voltage insulation
title Design of a Medium Voltage Generator with DC-Cascade for High Power Wind Energy Conversion Systems
title_full Design of a Medium Voltage Generator with DC-Cascade for High Power Wind Energy Conversion Systems
title_fullStr Design of a Medium Voltage Generator with DC-Cascade for High Power Wind Energy Conversion Systems
title_full_unstemmed Design of a Medium Voltage Generator with DC-Cascade for High Power Wind Energy Conversion Systems
title_short Design of a Medium Voltage Generator with DC-Cascade for High Power Wind Energy Conversion Systems
title_sort design of a medium voltage generator with dc cascade for high power wind energy conversion systems
topic wind energy conversion systems (WECS)
permanent magnet synchronous generator (PMSG)
DC-cascade
power rectifier
medium voltage insulation
url https://www.mdpi.com/1996-1073/14/11/3106
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