Acquisition and Assessment of Gear Holistic Deviations Based on Laser Measurement

Line laser measurement technology is effective for obtaining the 3D point clouds of complex surfaces. Thus, a 3D gear measurement model is established in this study. All the point clouds of gear surfaces are rapidly obtained using a line laser sensor, and the holistic deviations of gear surfaces are...

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Bibliografski detalji
Glavni autori: Zhaoyao Shi, Yanqiang Sun, Xiaoyi Wang, Baoya Zhao, Huixu Song
Format: Članak
Jezik:English
Izdano: MDPI AG 2022-10-01
Serija:Photonics
Teme:
Online pristup:https://www.mdpi.com/2304-6732/9/10/735
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author Zhaoyao Shi
Yanqiang Sun
Xiaoyi Wang
Baoya Zhao
Huixu Song
author_facet Zhaoyao Shi
Yanqiang Sun
Xiaoyi Wang
Baoya Zhao
Huixu Song
author_sort Zhaoyao Shi
collection DOAJ
description Line laser measurement technology is effective for obtaining the 3D point clouds of complex surfaces. Thus, a 3D gear measurement model is established in this study. All the point clouds of gear surfaces are rapidly obtained using a line laser sensor, and the holistic deviations of gear surfaces are acquired by calculating the normal errors of the gear surface. These informative and complete data include traditional gear error items and considerable valuable information that is not deconstructed. To exploit the acquired gear holistic deviations, the structured 3D model is constructed to express tooth surface errors. In this model, the control method of the statistical process is used to define highly representative assessment indicators, and a new gear accuracy assessment system is developed by selecting reasonable indicators. The measurement practice shows that this method exploits the complete information of the gear surface, including all the current accuracy assessment indicators, which can be used to expand the new assessment indicators. This method can be used to characterize the 3D topological tooth surface completely and comprehensively and realize the deep mining and extended applications of the 3D full information of gear surfaces.
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spelling doaj.art-f1b3d364331d41e7a7c46cb6ebe2bc4a2023-11-24T02:01:54ZengMDPI AGPhotonics2304-67322022-10-0191073510.3390/photonics9100735Acquisition and Assessment of Gear Holistic Deviations Based on Laser MeasurementZhaoyao Shi0Yanqiang Sun1Xiaoyi Wang2Baoya Zhao3Huixu Song4Beijing Engineering Research Center of Precision Measurement Technology and Instruments, Beijing University of Technology, Beijing 100124, ChinaBeijing Engineering Research Center of Precision Measurement Technology and Instruments, Beijing University of Technology, Beijing 100124, ChinaHenan Key Laboratory of Mechanical Design and Transmission System, Henan University of Science and Technology, Luoyang 471003, ChinaSchool of Mechatronics Engineering, North China Institute of Aerospace Engineering, Langfang 065000, ChinaBeijing Engineering Research Center of Precision Measurement Technology and Instruments, Beijing University of Technology, Beijing 100124, ChinaLine laser measurement technology is effective for obtaining the 3D point clouds of complex surfaces. Thus, a 3D gear measurement model is established in this study. All the point clouds of gear surfaces are rapidly obtained using a line laser sensor, and the holistic deviations of gear surfaces are acquired by calculating the normal errors of the gear surface. These informative and complete data include traditional gear error items and considerable valuable information that is not deconstructed. To exploit the acquired gear holistic deviations, the structured 3D model is constructed to express tooth surface errors. In this model, the control method of the statistical process is used to define highly representative assessment indicators, and a new gear accuracy assessment system is developed by selecting reasonable indicators. The measurement practice shows that this method exploits the complete information of the gear surface, including all the current accuracy assessment indicators, which can be used to expand the new assessment indicators. This method can be used to characterize the 3D topological tooth surface completely and comprehensively and realize the deep mining and extended applications of the 3D full information of gear surfaces.https://www.mdpi.com/2304-6732/9/10/735gear holistic deviationsgear accuracy assessmentline laser measurementgear measurementgear
spellingShingle Zhaoyao Shi
Yanqiang Sun
Xiaoyi Wang
Baoya Zhao
Huixu Song
Acquisition and Assessment of Gear Holistic Deviations Based on Laser Measurement
Photonics
gear holistic deviations
gear accuracy assessment
line laser measurement
gear measurement
gear
title Acquisition and Assessment of Gear Holistic Deviations Based on Laser Measurement
title_full Acquisition and Assessment of Gear Holistic Deviations Based on Laser Measurement
title_fullStr Acquisition and Assessment of Gear Holistic Deviations Based on Laser Measurement
title_full_unstemmed Acquisition and Assessment of Gear Holistic Deviations Based on Laser Measurement
title_short Acquisition and Assessment of Gear Holistic Deviations Based on Laser Measurement
title_sort acquisition and assessment of gear holistic deviations based on laser measurement
topic gear holistic deviations
gear accuracy assessment
line laser measurement
gear measurement
gear
url https://www.mdpi.com/2304-6732/9/10/735
work_keys_str_mv AT zhaoyaoshi acquisitionandassessmentofgearholisticdeviationsbasedonlasermeasurement
AT yanqiangsun acquisitionandassessmentofgearholisticdeviationsbasedonlasermeasurement
AT xiaoyiwang acquisitionandassessmentofgearholisticdeviationsbasedonlasermeasurement
AT baoyazhao acquisitionandassessmentofgearholisticdeviationsbasedonlasermeasurement
AT huixusong acquisitionandassessmentofgearholisticdeviationsbasedonlasermeasurement