Microstructural analysis of EN-GJS-450-10 ductile cast iron via vibrational casting

EN-GJS-450-10 ductile cast iron was produced with and without vibration to evaluate microstructural features. To investigate the effect of vibration, a reference, and two different castings having amplitudes of 0.9 mm and 1.8 mm were cast with a fixed vibration frequency of 50 Hz. The nodule count...

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Main Author: Çağlar Yüksel
Format: Article
Language:English
Published: Foundry Journal Agency 2020-07-01
Series:China Foundry
Subjects:
Online Access:https://link.springer.com/article/10.1007/s41230-020-0058-7
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author Çağlar Yüksel
author_facet Çağlar Yüksel
author_sort Çağlar Yüksel
collection DOAJ
description EN-GJS-450-10 ductile cast iron was produced with and without vibration to evaluate microstructural features. To investigate the effect of vibration, a reference, and two different castings having amplitudes of 0.9 mm and 1.8 mm were cast with a fixed vibration frequency of 50 Hz. The nodule count (density), form (type), size distribution, nodularity, and the fraction of graphite, percentages of both ferrite and pearlite phases, length of ferrite shell, and pore, were evaluated via optical microscopy using an image analysis software. It is observed that the microstructure of the cast iron is more uniform by vibrational casting than that by non-vibrational casting. Additionally, mechanical vibration enhances nodule count and nodularity, also, more ferritic matrix could be obtained after the application of vibration. Nodule count and nodularity of vibrational casting with 1.8 mm amplitude increased from 226 nodule per mm2 and 80% to 311 nodule per mm2 and 86.5% of non-vibrational casting. Percentages of ferrite and graphite area dramatically improved from 24% and 16.5% for non-vibrational casting to 57% and 22.3% for vibrational casting with 1.8 mm amplitude, whereas the percentages of pearlite and pores decreased significantly from 56.1% and 5% to 20% and 1%, respectively.
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spelling doaj.art-f1bd9f15275f4dfc97b5cd6a00c2b1c72022-12-22T00:46:30ZengFoundry Journal AgencyChina Foundry1672-64211672-64212020-07-0117427227810.1007/s41230-020-0058-7Microstructural analysis of EN-GJS-450-10 ductile cast iron via vibrational castingÇağlar Yüksel0Atatürk University, Department of Metallurgical and Materials Engineering, Erzurum, TurkeyEN-GJS-450-10 ductile cast iron was produced with and without vibration to evaluate microstructural features. To investigate the effect of vibration, a reference, and two different castings having amplitudes of 0.9 mm and 1.8 mm were cast with a fixed vibration frequency of 50 Hz. The nodule count (density), form (type), size distribution, nodularity, and the fraction of graphite, percentages of both ferrite and pearlite phases, length of ferrite shell, and pore, were evaluated via optical microscopy using an image analysis software. It is observed that the microstructure of the cast iron is more uniform by vibrational casting than that by non-vibrational casting. Additionally, mechanical vibration enhances nodule count and nodularity, also, more ferritic matrix could be obtained after the application of vibration. Nodule count and nodularity of vibrational casting with 1.8 mm amplitude increased from 226 nodule per mm2 and 80% to 311 nodule per mm2 and 86.5% of non-vibrational casting. Percentages of ferrite and graphite area dramatically improved from 24% and 16.5% for non-vibrational casting to 57% and 22.3% for vibrational casting with 1.8 mm amplitude, whereas the percentages of pearlite and pores decreased significantly from 56.1% and 5% to 20% and 1%, respectively.https://link.springer.com/article/10.1007/s41230-020-0058-7mechanical vibration; spheroidal cast iron; ductile iron; nodularity; image analysis; amplitude
spellingShingle Çağlar Yüksel
Microstructural analysis of EN-GJS-450-10 ductile cast iron via vibrational casting
China Foundry
mechanical vibration; spheroidal cast iron; ductile iron; nodularity; image analysis; amplitude
title Microstructural analysis of EN-GJS-450-10 ductile cast iron via vibrational casting
title_full Microstructural analysis of EN-GJS-450-10 ductile cast iron via vibrational casting
title_fullStr Microstructural analysis of EN-GJS-450-10 ductile cast iron via vibrational casting
title_full_unstemmed Microstructural analysis of EN-GJS-450-10 ductile cast iron via vibrational casting
title_short Microstructural analysis of EN-GJS-450-10 ductile cast iron via vibrational casting
title_sort microstructural analysis of en gjs 450 10 ductile cast iron via vibrational casting
topic mechanical vibration; spheroidal cast iron; ductile iron; nodularity; image analysis; amplitude
url https://link.springer.com/article/10.1007/s41230-020-0058-7
work_keys_str_mv AT caglaryuksel microstructuralanalysisofengjs45010ductilecastironviavibrationalcasting