A Novel Packaging of the MEMS Gas Sensors Used for Harsh Outdoor and Human Exhale Sampling Applications

Dust or condensed water present in harsh outdoor or high-humidity human breath samples are one of the key sources that cause false detection in Micro Electro-Mechanical System (MEMS) gas sensors. This paper proposes a novel packaging mechanism for MEMS gas sensors that utilizes a self-anchoring mech...

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Main Authors: Lungtai Chen, Chinsheng Chang, Liangju Chien, Borshiun Lee, Wenlo Shieh
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/11/5087
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author Lungtai Chen
Chinsheng Chang
Liangju Chien
Borshiun Lee
Wenlo Shieh
author_facet Lungtai Chen
Chinsheng Chang
Liangju Chien
Borshiun Lee
Wenlo Shieh
author_sort Lungtai Chen
collection DOAJ
description Dust or condensed water present in harsh outdoor or high-humidity human breath samples are one of the key sources that cause false detection in Micro Electro-Mechanical System (MEMS) gas sensors. This paper proposes a novel packaging mechanism for MEMS gas sensors that utilizes a self-anchoring mechanism to embed a hydrophobic polytetrafluoroethylene (PTFE) filter into the upper cover of the gas sensor packaging. This approach is distinct from the current method of external pasting. The proposed packaging mechanism is successfully demonstrated in this study. The test results indicate that the innovative packaging with the PTFE filter reduced the average response value of the sensor to the humidity range of 75~95% RH by 60.6% compared to the packaging without the PTFE filter. Additionally, the packaging passed the High-Accelerated Temperature and Humidity Stress (HAST) reliability test. With a similar sensing mechanism, the proposed packaging embedded with a PTFE filter can be further employed for the application of exhalation-related, such as coronavirus disease 2019 (COVID-19), breath screening.
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spelling doaj.art-f1ccf2d1de9a4798b1a4f184e4ebc7302023-11-18T08:32:22ZengMDPI AGSensors1424-82202023-05-012311508710.3390/s23115087A Novel Packaging of the MEMS Gas Sensors Used for Harsh Outdoor and Human Exhale Sampling ApplicationsLungtai Chen0Chinsheng Chang1Liangju Chien2Borshiun Lee3Wenlo Shieh4Smart Sensing and Systems Technology Center, Industrial Technology & Research Institute, Tainan 70955, TaiwanSmart Sensing and Systems Technology Center, Industrial Technology & Research Institute, Tainan 70955, TaiwanSmart Sensing and Systems Technology Center, Industrial Technology & Research Institute, Tainan 70955, TaiwanSmart Sensing and Systems Technology Center, Industrial Technology & Research Institute, Tainan 70955, TaiwanAvantpac Technology Corporation, Kaohsiung 80673, TaiwanDust or condensed water present in harsh outdoor or high-humidity human breath samples are one of the key sources that cause false detection in Micro Electro-Mechanical System (MEMS) gas sensors. This paper proposes a novel packaging mechanism for MEMS gas sensors that utilizes a self-anchoring mechanism to embed a hydrophobic polytetrafluoroethylene (PTFE) filter into the upper cover of the gas sensor packaging. This approach is distinct from the current method of external pasting. The proposed packaging mechanism is successfully demonstrated in this study. The test results indicate that the innovative packaging with the PTFE filter reduced the average response value of the sensor to the humidity range of 75~95% RH by 60.6% compared to the packaging without the PTFE filter. Additionally, the packaging passed the High-Accelerated Temperature and Humidity Stress (HAST) reliability test. With a similar sensing mechanism, the proposed packaging embedded with a PTFE filter can be further employed for the application of exhalation-related, such as coronavirus disease 2019 (COVID-19), breath screening.https://www.mdpi.com/1424-8220/23/11/5087MEMS gas sensorsCOVID-19human exhale samplingharsh outdoorpackagingPTFE filter
spellingShingle Lungtai Chen
Chinsheng Chang
Liangju Chien
Borshiun Lee
Wenlo Shieh
A Novel Packaging of the MEMS Gas Sensors Used for Harsh Outdoor and Human Exhale Sampling Applications
Sensors
MEMS gas sensors
COVID-19
human exhale sampling
harsh outdoor
packaging
PTFE filter
title A Novel Packaging of the MEMS Gas Sensors Used for Harsh Outdoor and Human Exhale Sampling Applications
title_full A Novel Packaging of the MEMS Gas Sensors Used for Harsh Outdoor and Human Exhale Sampling Applications
title_fullStr A Novel Packaging of the MEMS Gas Sensors Used for Harsh Outdoor and Human Exhale Sampling Applications
title_full_unstemmed A Novel Packaging of the MEMS Gas Sensors Used for Harsh Outdoor and Human Exhale Sampling Applications
title_short A Novel Packaging of the MEMS Gas Sensors Used for Harsh Outdoor and Human Exhale Sampling Applications
title_sort novel packaging of the mems gas sensors used for harsh outdoor and human exhale sampling applications
topic MEMS gas sensors
COVID-19
human exhale sampling
harsh outdoor
packaging
PTFE filter
url https://www.mdpi.com/1424-8220/23/11/5087
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