New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation

Using hydrogen fuel cells for power systems, temperature conditions are important for efficient and reliable operations, especially in low-temperature environments. A heating system with an electrical energy buffer is therefore required for reliable operation. There is a research gap in finding an a...

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Main Authors: Sebastian Zimprich, Diego Dávila-Portals, Sven Matthiesen, Thomas Gwosch
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/10/12/1159
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author Sebastian Zimprich
Diego Dávila-Portals
Sven Matthiesen
Thomas Gwosch
author_facet Sebastian Zimprich
Diego Dávila-Portals
Sven Matthiesen
Thomas Gwosch
author_sort Sebastian Zimprich
collection DOAJ
description Using hydrogen fuel cells for power systems, temperature conditions are important for efficient and reliable operations, especially in low-temperature environments. A heating system with an electrical energy buffer is therefore required for reliable operation. There is a research gap in finding an appropriate control strategy regarding energy efficiency and reliable operations for different environmental conditions. This paper investigates heating strategies for the subfreezing start of a fuel cell for portable applications at an early development stage to enable frontloading in product engineering. The strategies were investigated by simulation and experiment. A prototype for such a system was built and tested for subfreezing start-ups and non-subfreezing start-ups. This was done by heating the fuel cell system with different control strategies to test their efficiency. It was found that operating strategies to heat up the fuel cell system can ensure a more reliable and energy-efficient operation. The heating strategy needs to be adjusted according to the ambient conditions, as this influences the required heating energy, efficiency, and reliable operation of the system. A differentiation in the control strategy between subfreezing and non-subfreezing temperatures is recommended due to reliability reasons.
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spelling doaj.art-f2bffcc4942a48eaa397e963a79ef8b52023-11-24T16:16:37ZengMDPI AGMachines2075-17022022-12-011012115910.3390/machines10121159New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable OperationSebastian Zimprich0Diego Dávila-Portals1Sven Matthiesen2Thomas Gwosch3Institute of Product Engineering, Karlsruhe Institute of Technology (KIT), 76131 Karlsruhe, GermanyInstitute of Product Engineering, Karlsruhe Institute of Technology (KIT), 76131 Karlsruhe, GermanyInstitute of Product Engineering, Karlsruhe Institute of Technology (KIT), 76131 Karlsruhe, GermanyInstitute of Product Engineering, Karlsruhe Institute of Technology (KIT), 76131 Karlsruhe, GermanyUsing hydrogen fuel cells for power systems, temperature conditions are important for efficient and reliable operations, especially in low-temperature environments. A heating system with an electrical energy buffer is therefore required for reliable operation. There is a research gap in finding an appropriate control strategy regarding energy efficiency and reliable operations for different environmental conditions. This paper investigates heating strategies for the subfreezing start of a fuel cell for portable applications at an early development stage to enable frontloading in product engineering. The strategies were investigated by simulation and experiment. A prototype for such a system was built and tested for subfreezing start-ups and non-subfreezing start-ups. This was done by heating the fuel cell system with different control strategies to test their efficiency. It was found that operating strategies to heat up the fuel cell system can ensure a more reliable and energy-efficient operation. The heating strategy needs to be adjusted according to the ambient conditions, as this influences the required heating energy, efficiency, and reliable operation of the system. A differentiation in the control strategy between subfreezing and non-subfreezing temperatures is recommended due to reliability reasons.https://www.mdpi.com/2075-1702/10/12/1159control strategiesenvironmental conditionsfuel cellheating strategieshydrogenportable device
spellingShingle Sebastian Zimprich
Diego Dávila-Portals
Sven Matthiesen
Thomas Gwosch
New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
Machines
control strategies
environmental conditions
fuel cell
heating strategies
hydrogen
portable device
title New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
title_full New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
title_fullStr New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
title_full_unstemmed New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
title_short New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
title_sort new control strategy for heating portable fuel cell power systems for energy efficient and reliable operation
topic control strategies
environmental conditions
fuel cell
heating strategies
hydrogen
portable device
url https://www.mdpi.com/2075-1702/10/12/1159
work_keys_str_mv AT sebastianzimprich newcontrolstrategyforheatingportablefuelcellpowersystemsforenergyefficientandreliableoperation
AT diegodavilaportals newcontrolstrategyforheatingportablefuelcellpowersystemsforenergyefficientandreliableoperation
AT svenmatthiesen newcontrolstrategyforheatingportablefuelcellpowersystemsforenergyefficientandreliableoperation
AT thomasgwosch newcontrolstrategyforheatingportablefuelcellpowersystemsforenergyefficientandreliableoperation