Energy Efficiency of Gearboxes Application in Power Units of Electric Vehicles

With all advantages, electric vehicles have a significant disadvantage — a relatively small driving range on a single charge of the traction battery compared to cars using hydrocarbon fuel. The solution to the issue is to choose a rational structural scheme of an electromechanical power unit to obta...

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Main Authors: Sergey N. Poddubko, Nikolay N. Ishin, Arkadiy M. Goman, Andrey S. Skorokhodov, Vladimir V. Shportko
Format: Article
Language:English
Published: National Academy of Sciences of Belarus, State Scientific Institution “The Joint Institute of Mechanical Engineering" 2021-09-01
Series:Механика машин, механизмов и материалов
Subjects:
Online Access:http://mmmm.by/en/readers-en/archive-room-en?layout=edit&id=1692
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author Sergey N. Poddubko
Nikolay N. Ishin
Arkadiy M. Goman
Andrey S. Skorokhodov
Vladimir V. Shportko
author_facet Sergey N. Poddubko
Nikolay N. Ishin
Arkadiy M. Goman
Andrey S. Skorokhodov
Vladimir V. Shportko
author_sort Sergey N. Poddubko
collection DOAJ
description With all advantages, electric vehicles have a significant disadvantage — a relatively small driving range on a single charge of the traction battery compared to cars using hydrocarbon fuel. The solution to the issue is to choose a rational structural scheme of an electromechanical power unit to obtain its high energy efficiency regardless of the operating conditions. A significant number of electric vehicles produced today either do not contain gearboxes or contain single-speed reducers. The use of a multi-speed gearbox solves the problem of adapting the working processes of a traction electric motor to the loading conditions, bringing its efficiency as close as possible to the range of highly efficient values. Calculated estimation of energy consumption of the MAZ-4381EE electric delivery truck is carried out in the paper for various versions of the mechanical part of power unit: without a reducer, with the use of a reducer and two types of two-speed gearboxes (shaft and shaft-planetary). The evaluation is made based on consideration of the European test driving cycle NEDC, taking into account the use of efficiency maps of the traction induction electric motor. The calculation results showed that the use of two-speed gearboxes can reduce the total energy consumption by more than 1.8 times compared to a power unit with a high-torque motor and without a gearbox.
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spelling doaj.art-f2d141fa32cd4b1ba79a85292bb91b632022-12-21T23:08:45ZengNational Academy of Sciences of Belarus, State Scientific Institution “The Joint Institute of Mechanical Engineering"Механика машин, механизмов и материалов1995-04702518-14752021-09-013(56)512https://doi.org/10.46864/1995-0470-2021-3-56-5-12Energy Efficiency of Gearboxes Application in Power Units of Electric VehiclesSergey N. Poddubko0Nikolay N. Ishin1Arkadiy M. Goman2Andrey S. Skorokhodov3Vladimir V. Shportko4Joint Institute of Mechanical Engineering of the NAS of BelarusJoint Institute of Mechanical Engineering of the NAS of BelarusJoint Institute of Mechanical Engineering of the NAS of BelarusJoint Institute of Mechanical Engineering of the NAS of BelarusJoint Institute of Mechanical Engineering of the NAS of BelarusWith all advantages, electric vehicles have a significant disadvantage — a relatively small driving range on a single charge of the traction battery compared to cars using hydrocarbon fuel. The solution to the issue is to choose a rational structural scheme of an electromechanical power unit to obtain its high energy efficiency regardless of the operating conditions. A significant number of electric vehicles produced today either do not contain gearboxes or contain single-speed reducers. The use of a multi-speed gearbox solves the problem of adapting the working processes of a traction electric motor to the loading conditions, bringing its efficiency as close as possible to the range of highly efficient values. Calculated estimation of energy consumption of the MAZ-4381EE electric delivery truck is carried out in the paper for various versions of the mechanical part of power unit: without a reducer, with the use of a reducer and two types of two-speed gearboxes (shaft and shaft-planetary). The evaluation is made based on consideration of the European test driving cycle NEDC, taking into account the use of efficiency maps of the traction induction electric motor. The calculation results showed that the use of two-speed gearboxes can reduce the total energy consumption by more than 1.8 times compared to a power unit with a high-torque motor and without a gearbox.http://mmmm.by/en/readers-en/archive-room-en?layout=edit&id=1692electric truckdriving rangeenergy efficiencypower unitbatterytraction electric motorefficiency mapgearboxgear ratio
spellingShingle Sergey N. Poddubko
Nikolay N. Ishin
Arkadiy M. Goman
Andrey S. Skorokhodov
Vladimir V. Shportko
Energy Efficiency of Gearboxes Application in Power Units of Electric Vehicles
Механика машин, механизмов и материалов
electric truck
driving range
energy efficiency
power unit
battery
traction electric motor
efficiency map
gearbox
gear ratio
title Energy Efficiency of Gearboxes Application in Power Units of Electric Vehicles
title_full Energy Efficiency of Gearboxes Application in Power Units of Electric Vehicles
title_fullStr Energy Efficiency of Gearboxes Application in Power Units of Electric Vehicles
title_full_unstemmed Energy Efficiency of Gearboxes Application in Power Units of Electric Vehicles
title_short Energy Efficiency of Gearboxes Application in Power Units of Electric Vehicles
title_sort energy efficiency of gearboxes application in power units of electric vehicles
topic electric truck
driving range
energy efficiency
power unit
battery
traction electric motor
efficiency map
gearbox
gear ratio
url http://mmmm.by/en/readers-en/archive-room-en?layout=edit&id=1692
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AT arkadiymgoman energyefficiencyofgearboxesapplicationinpowerunitsofelectricvehicles
AT andreysskorokhodov energyefficiencyofgearboxesapplicationinpowerunitsofelectricvehicles
AT vladimirvshportko energyefficiencyofgearboxesapplicationinpowerunitsofelectricvehicles