Mechanical characterisation and crashworthiness performance of additively manufactured polymer-based honeycomb structures under in-plane quasi-static loading

ABSTRACTAdditive manufacturing technology is suitable for producing energy-absorbing devices with tunable mechanical properties and improved crashworthiness performance. In this study, the mechanical properties and macrostructural crushing behaviour of five additively manufactured polymer-based hone...

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Main Authors: Chukwuemeke William Isaac, Andrzej Sokołowski, Fabian Duddeck, Marcin Adamiak, Wojciech Pakieła, Adedeji Aremu
Format: Article
Language:English
Published: Taylor & Francis Group 2023-12-01
Series:Virtual and Physical Prototyping
Subjects:
Online Access:https://www.tandfonline.com/doi/10.1080/17452759.2023.2273296
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author Chukwuemeke William Isaac
Andrzej Sokołowski
Fabian Duddeck
Marcin Adamiak
Wojciech Pakieła
Adedeji Aremu
author_facet Chukwuemeke William Isaac
Andrzej Sokołowski
Fabian Duddeck
Marcin Adamiak
Wojciech Pakieła
Adedeji Aremu
author_sort Chukwuemeke William Isaac
collection DOAJ
description ABSTRACTAdditive manufacturing technology is suitable for producing energy-absorbing devices with tunable mechanical properties and improved crashworthiness performance. In this study, the mechanical properties and macrostructural crushing behaviour of five additively manufactured polymer-based honeycomb structures (HS) are investigated. Subjected to in-plane loading, the experimental results of the HS are compared with numerical findings and theoretical predictions. Results indicate that deformation modes and overall crushing performance are influenced by utilising different parent materials. The polymer HS made from polyethylene terephthalate glycol gives the best overall crushing performance over the other polymers and polymer-fibre reinforcement HS. However, the crush force efficiency of HS made from polylactic acid is the least promising. The polymer-fibre reinforced HS outperforms some of the pure polymer-based ones in terms of specific energy absorption and shows a characteristic lightweight advantage. Hence, spotting it as a promising energy absorber utilised for crashworthiness application especially where ultra-lightweight property is highly desired.
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spelling doaj.art-f2d7b4ed583240bb926a7d7dc8fc1ea72023-11-06T12:40:01ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672023-12-0118110.1080/17452759.2023.2273296Mechanical characterisation and crashworthiness performance of additively manufactured polymer-based honeycomb structures under in-plane quasi-static loadingChukwuemeke William Isaac0Andrzej Sokołowski1Fabian Duddeck2Marcin Adamiak3Wojciech Pakieła4Adedeji Aremu5Faculty of Mechanical Engineering, Department of Machine Technology, Silesian University of Technology, Gliwice, PolandFaculty of Mechanical Engineering, Department of Machine Technology, Silesian University of Technology, Gliwice, PolandTUM School of Engineering and Design, Technical University of Munich, Munich, GermanyFaculty of Mechanical Engineering, Materials Research Laboratory, Silesian University of Technology, Gliwice, PolandDepartment of Engineering Materials and Biomaterials, Faculty of Mechanical Engineering, Silesian, University of Technology, Gliwice, PolandSchool of Mechanical Engineering, Faculty of Engineering, Coventry University, Coventry, UKABSTRACTAdditive manufacturing technology is suitable for producing energy-absorbing devices with tunable mechanical properties and improved crashworthiness performance. In this study, the mechanical properties and macrostructural crushing behaviour of five additively manufactured polymer-based honeycomb structures (HS) are investigated. Subjected to in-plane loading, the experimental results of the HS are compared with numerical findings and theoretical predictions. Results indicate that deformation modes and overall crushing performance are influenced by utilising different parent materials. The polymer HS made from polyethylene terephthalate glycol gives the best overall crushing performance over the other polymers and polymer-fibre reinforcement HS. However, the crush force efficiency of HS made from polylactic acid is the least promising. The polymer-fibre reinforced HS outperforms some of the pure polymer-based ones in terms of specific energy absorption and shows a characteristic lightweight advantage. Hence, spotting it as a promising energy absorber utilised for crashworthiness application especially where ultra-lightweight property is highly desired.https://www.tandfonline.com/doi/10.1080/17452759.2023.2273296In-plane crushingcrashworthiness performanceadditive manufacturingpolymer-basedpolymer-fibre reinforcementhoneycomb structures
spellingShingle Chukwuemeke William Isaac
Andrzej Sokołowski
Fabian Duddeck
Marcin Adamiak
Wojciech Pakieła
Adedeji Aremu
Mechanical characterisation and crashworthiness performance of additively manufactured polymer-based honeycomb structures under in-plane quasi-static loading
Virtual and Physical Prototyping
In-plane crushing
crashworthiness performance
additive manufacturing
polymer-based
polymer-fibre reinforcement
honeycomb structures
title Mechanical characterisation and crashworthiness performance of additively manufactured polymer-based honeycomb structures under in-plane quasi-static loading
title_full Mechanical characterisation and crashworthiness performance of additively manufactured polymer-based honeycomb structures under in-plane quasi-static loading
title_fullStr Mechanical characterisation and crashworthiness performance of additively manufactured polymer-based honeycomb structures under in-plane quasi-static loading
title_full_unstemmed Mechanical characterisation and crashworthiness performance of additively manufactured polymer-based honeycomb structures under in-plane quasi-static loading
title_short Mechanical characterisation and crashworthiness performance of additively manufactured polymer-based honeycomb structures under in-plane quasi-static loading
title_sort mechanical characterisation and crashworthiness performance of additively manufactured polymer based honeycomb structures under in plane quasi static loading
topic In-plane crushing
crashworthiness performance
additive manufacturing
polymer-based
polymer-fibre reinforcement
honeycomb structures
url https://www.tandfonline.com/doi/10.1080/17452759.2023.2273296
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