Effects of Cathode GDL Gradient Porosity Distribution along the Flow Channel Direction on Gas–Liquid Transport and Performance of PEMFC

The gas diffusion layer (GDL) is an important component of proton exchange membrane fuel cells (PEMFCs), and its porosity distribution has considerable effects on the transport properties and durability of PEMFCs. A 3-D two-phase flow computation fluid dynamics model was developed in this study, to...

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Main Authors: Ruijie Zhu, Zhigang Zhan, Heng Zhang, Qing Du, Xiaosong Chen, Xin Xiang, Xiaofei Wen, Mu Pan
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/7/1629
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author Ruijie Zhu
Zhigang Zhan
Heng Zhang
Qing Du
Xiaosong Chen
Xin Xiang
Xiaofei Wen
Mu Pan
author_facet Ruijie Zhu
Zhigang Zhan
Heng Zhang
Qing Du
Xiaosong Chen
Xin Xiang
Xiaofei Wen
Mu Pan
author_sort Ruijie Zhu
collection DOAJ
description The gas diffusion layer (GDL) is an important component of proton exchange membrane fuel cells (PEMFCs), and its porosity distribution has considerable effects on the transport properties and durability of PEMFCs. A 3-D two-phase flow computation fluid dynamics model was developed in this study, to numerically investigate the effects of three different porosity distributions in a cathode GDL: gradient-increasing (Case 1), gradient-decreasing (Case 3), and uniform constant (Case 2), on the gas–liquid transport and performance of PEMFCs; the novelty lies in the porosity gradient being along the channel direction, and the physical properties of the GDL related to porosity were modified accordingly. The results showed that at a high current density (2400 mA·cm<sup>−2</sup>), the GDL of Case 1 had a gas velocity of up to 0.5 cm·s<sup>−1</sup> along the channel direction. The liquid water in the membrane electrode assembly could be easily removed because of the larger gas velocity and capillary pressure, resulting in a higher oxygen concentration in the GDL and the catalyst layer. Therefore, the cell performance increased. The voltage in Case 1 increased by 8% and 71% compared to Cases 2 and 3, respectively. In addition, this could ameliorate the distribution uniformity of the dissolved water and the current density in the membrane along the channel direction, which was beneficial for the durability of the PEMFC. The distribution of the GDL porosity at lower current densities had a less significant effect on the cell performance. The findings of this study may provide significant guidance for the design and optimization of the GDL in PEMFCs.
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spelling doaj.art-f30d317cc3484b9aa3022a5c361c6bef2023-11-17T17:25:11ZengMDPI AGPolymers2073-43602023-03-01157162910.3390/polym15071629Effects of Cathode GDL Gradient Porosity Distribution along the Flow Channel Direction on Gas–Liquid Transport and Performance of PEMFCRuijie Zhu0Zhigang Zhan1Heng Zhang2Qing Du3Xiaosong Chen4Xin Xiang5Xiaofei Wen6Mu Pan7State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070, ChinaState Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070, ChinaState Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070, ChinaState Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070, ChinaState Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070, ChinaState Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070, ChinaDonghai Laboratory, Zhoushan 316022, ChinaState Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070, ChinaThe gas diffusion layer (GDL) is an important component of proton exchange membrane fuel cells (PEMFCs), and its porosity distribution has considerable effects on the transport properties and durability of PEMFCs. A 3-D two-phase flow computation fluid dynamics model was developed in this study, to numerically investigate the effects of three different porosity distributions in a cathode GDL: gradient-increasing (Case 1), gradient-decreasing (Case 3), and uniform constant (Case 2), on the gas–liquid transport and performance of PEMFCs; the novelty lies in the porosity gradient being along the channel direction, and the physical properties of the GDL related to porosity were modified accordingly. The results showed that at a high current density (2400 mA·cm<sup>−2</sup>), the GDL of Case 1 had a gas velocity of up to 0.5 cm·s<sup>−1</sup> along the channel direction. The liquid water in the membrane electrode assembly could be easily removed because of the larger gas velocity and capillary pressure, resulting in a higher oxygen concentration in the GDL and the catalyst layer. Therefore, the cell performance increased. The voltage in Case 1 increased by 8% and 71% compared to Cases 2 and 3, respectively. In addition, this could ameliorate the distribution uniformity of the dissolved water and the current density in the membrane along the channel direction, which was beneficial for the durability of the PEMFC. The distribution of the GDL porosity at lower current densities had a less significant effect on the cell performance. The findings of this study may provide significant guidance for the design and optimization of the GDL in PEMFCs.https://www.mdpi.com/2073-4360/15/7/1629PEMFCGDLgradient porositygas–liquid transportmulti-physical distribution
spellingShingle Ruijie Zhu
Zhigang Zhan
Heng Zhang
Qing Du
Xiaosong Chen
Xin Xiang
Xiaofei Wen
Mu Pan
Effects of Cathode GDL Gradient Porosity Distribution along the Flow Channel Direction on Gas–Liquid Transport and Performance of PEMFC
Polymers
PEMFC
GDL
gradient porosity
gas–liquid transport
multi-physical distribution
title Effects of Cathode GDL Gradient Porosity Distribution along the Flow Channel Direction on Gas–Liquid Transport and Performance of PEMFC
title_full Effects of Cathode GDL Gradient Porosity Distribution along the Flow Channel Direction on Gas–Liquid Transport and Performance of PEMFC
title_fullStr Effects of Cathode GDL Gradient Porosity Distribution along the Flow Channel Direction on Gas–Liquid Transport and Performance of PEMFC
title_full_unstemmed Effects of Cathode GDL Gradient Porosity Distribution along the Flow Channel Direction on Gas–Liquid Transport and Performance of PEMFC
title_short Effects of Cathode GDL Gradient Porosity Distribution along the Flow Channel Direction on Gas–Liquid Transport and Performance of PEMFC
title_sort effects of cathode gdl gradient porosity distribution along the flow channel direction on gas liquid transport and performance of pemfc
topic PEMFC
GDL
gradient porosity
gas–liquid transport
multi-physical distribution
url https://www.mdpi.com/2073-4360/15/7/1629
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