Implementing a maintenance strategic plan using TPM methodology
The market globalization and worldwide competition has raised the level of demand in the industrial sector. Due to this aggressive competitiveness, some management strategies and tools needed to start to be applied in the industry. For example, maintenance has become increasingly important in the pr...
| Main Authors: | , , , , , |
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| Format: | Article |
| Language: | English |
| Published: |
University of Novi Sad, Faculty of Technical Sciences
2020-09-01
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| Series: | International Journal of Industrial Engineering and Management |
| Subjects: | |
| Online Access: | http://ijiemjournal.org/counter/click.php?id=vol11_03_05 |
| _version_ | 1830485148632612864 |
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| author | Gustavo Filipe Correia Pinto Francisco José Gomes da Silva Nuno Octávio Garcia Fernandes Rafaela Carla Barros Casais Andresa Baptista da Silva Carlos Jorge Vale Carvalho |
| author_facet | Gustavo Filipe Correia Pinto Francisco José Gomes da Silva Nuno Octávio Garcia Fernandes Rafaela Carla Barros Casais Andresa Baptista da Silva Carlos Jorge Vale Carvalho |
| author_sort | Gustavo Filipe Correia Pinto |
| collection | DOAJ |
| description | The market globalization and worldwide competition has raised the level of demand in the industrial sector. Due to this aggressive competitiveness, some management strategies and tools needed to start to be applied in the industry. For example, maintenance has become increasingly important in the production planning and strategy of some companies. This work focuses on the implementation of a strategic maintenance plan, applied in an industrial context, namely in a company of Clutches and Hydraulic Controls. The Total Productive Maintenance (TPM) methodology application was worked on and implemented at two sections, CNC Lathes and CNC Machining Centers, to focus on eliminating losses due to inefficiencies. In this way, the main problems detected in relation to the cells were eliminated. New autonomous maintenance procedures (AM) and preventive maintenance plans with well-defined schedule were also developed. The results obtained were very positive: there was a decrease of 23% in breakdowns in CNC lathes sector and 38% in CNC machining centers sector. In global terms, there was an increase in the availability of the machines and the Overall Equipment Effectiveness (OEE) of approximately 5%. The implementation procedure and the compromise adopted by the whole company staff and management was the secret to success. |
| first_indexed | 2024-12-21T18:21:26Z |
| format | Article |
| id | doaj.art-f30e8a2782aa4604ae01ecd733fb12b8 |
| institution | Directory Open Access Journal |
| issn | 2217-2661 2683-345X |
| language | English |
| last_indexed | 2024-12-21T18:21:26Z |
| publishDate | 2020-09-01 |
| publisher | University of Novi Sad, Faculty of Technical Sciences |
| record_format | Article |
| series | International Journal of Industrial Engineering and Management |
| spelling | doaj.art-f30e8a2782aa4604ae01ecd733fb12b82022-12-21T18:54:33ZengUniversity of Novi Sad, Faculty of Technical SciencesInternational Journal of Industrial Engineering and Management2217-26612683-345X2020-09-01113192204http://doi.org/10.24867/IJIEM-2020-3-264264Implementing a maintenance strategic plan using TPM methodologyGustavo Filipe Correia Pinto0Francisco José Gomes da Silva1Nuno Octávio Garcia Fernandes2Rafaela Carla Barros Casais3Andresa Baptista da Silva4Carlos Jorge Vale Carvalho5ISEP - School of Engineering, Polytechnic of Porto, Mechanics Department, Porto, PortugalISEP - School of Engineering, Polytechnic of Porto, Mechanics Department, Porto, PortugalInstituto Politécnico de Castelo Branco, Mechanics Department, Castetelo Branco, PortugalISEP - School of Engineering, Polytechnic of Porto, Mechanics Department, Porto, PortugalISEP - School of Engineering, Polytechnic of Porto, Mechanics Department, Porto, PortugalISEP - School of Engineering, Polytechnic of Porto, Mechanics Department, Porto, PortugalThe market globalization and worldwide competition has raised the level of demand in the industrial sector. Due to this aggressive competitiveness, some management strategies and tools needed to start to be applied in the industry. For example, maintenance has become increasingly important in the production planning and strategy of some companies. This work focuses on the implementation of a strategic maintenance plan, applied in an industrial context, namely in a company of Clutches and Hydraulic Controls. The Total Productive Maintenance (TPM) methodology application was worked on and implemented at two sections, CNC Lathes and CNC Machining Centers, to focus on eliminating losses due to inefficiencies. In this way, the main problems detected in relation to the cells were eliminated. New autonomous maintenance procedures (AM) and preventive maintenance plans with well-defined schedule were also developed. The results obtained were very positive: there was a decrease of 23% in breakdowns in CNC lathes sector and 38% in CNC machining centers sector. In global terms, there was an increase in the availability of the machines and the Overall Equipment Effectiveness (OEE) of approximately 5%. The implementation procedure and the compromise adopted by the whole company staff and management was the secret to success.http://ijiemjournal.org/counter/click.php?id=vol11_03_05autonomous maintenancemaintenancemachining5soeemtbfmttrcontinuous improvemenprocess optimizationtpmfailure analysis |
| spellingShingle | Gustavo Filipe Correia Pinto Francisco José Gomes da Silva Nuno Octávio Garcia Fernandes Rafaela Carla Barros Casais Andresa Baptista da Silva Carlos Jorge Vale Carvalho Implementing a maintenance strategic plan using TPM methodology International Journal of Industrial Engineering and Management autonomous maintenance maintenance machining 5s oee mtbf mttr continuous improvemen process optimization tpm failure analysis |
| title | Implementing a maintenance strategic plan using TPM methodology |
| title_full | Implementing a maintenance strategic plan using TPM methodology |
| title_fullStr | Implementing a maintenance strategic plan using TPM methodology |
| title_full_unstemmed | Implementing a maintenance strategic plan using TPM methodology |
| title_short | Implementing a maintenance strategic plan using TPM methodology |
| title_sort | implementing a maintenance strategic plan using tpm methodology |
| topic | autonomous maintenance maintenance machining 5s oee mtbf mttr continuous improvemen process optimization tpm failure analysis |
| url | http://ijiemjournal.org/counter/click.php?id=vol11_03_05 |
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