The Effect of Manufacturing Quality on Rocket Precision

The effect of manufacturing quality on rocket impact point dispersion is analyzed. The approach presented here applies to any type of rocket. Here, manufacturing quality is demonstrated for the unguided rocket, and by simulating four typical manufacturing errors: erroneously manufactured warhead, mi...

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Main Authors: Zvonko Trzun, Milan Vrdoljak, Hrvoje Cajner
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/8/6/160
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author Zvonko Trzun
Milan Vrdoljak
Hrvoje Cajner
author_facet Zvonko Trzun
Milan Vrdoljak
Hrvoje Cajner
author_sort Zvonko Trzun
collection DOAJ
description The effect of manufacturing quality on rocket impact point dispersion is analyzed. The approach presented here applies to any type of rocket. Here, manufacturing quality is demonstrated for the unguided rocket, and by simulating four typical manufacturing errors: erroneously manufactured warhead, misalignment between the warhead and engine chamber, asymmetrically installed propellant, and error in nozzle manufacturing. A new methodology is proposed, which combines a 3D CAD model of the asymmetrical projectile (due to manufacturing errors) and the improved Six-degrees-of-freedom (6DOF) model of its flight into a comprehensive Monte-Carlo simulation. In that way, the rocket trajectory dispersion is correlated directly to the imperfection of the manufacturing process. Three quality levels are simulated (low, standard, and high quality), and each of the analyzed manufacturing errors depends on the chosen quality. The results show how important it is to impose the highest quality on nozzle manufacturing, and if this condition is not met, reveal if strict tolerances applied to other steps of the manufacturing process can compensate for the consequential drop of precision.
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spelling doaj.art-f31e8c97b73b4ee68985cceb68ffc34d2023-11-21T22:48:25ZengMDPI AGAerospace2226-43102021-06-018616010.3390/aerospace8060160The Effect of Manufacturing Quality on Rocket PrecisionZvonko Trzun0Milan Vrdoljak1Hrvoje Cajner2Croatian Military Academy “Dr Franjo Tuđman”, Ilica 256b, 10000 Zagreb, CroatiaFaculty of Mechanical Engineering and Naval Architecture, University of Zagreb, Ivana Lucica 5, 10000 Zagreb, CroatiaFaculty of Mechanical Engineering and Naval Architecture, University of Zagreb, Ivana Lucica 5, 10000 Zagreb, CroatiaThe effect of manufacturing quality on rocket impact point dispersion is analyzed. The approach presented here applies to any type of rocket. Here, manufacturing quality is demonstrated for the unguided rocket, and by simulating four typical manufacturing errors: erroneously manufactured warhead, misalignment between the warhead and engine chamber, asymmetrically installed propellant, and error in nozzle manufacturing. A new methodology is proposed, which combines a 3D CAD model of the asymmetrical projectile (due to manufacturing errors) and the improved Six-degrees-of-freedom (6DOF) model of its flight into a comprehensive Monte-Carlo simulation. In that way, the rocket trajectory dispersion is correlated directly to the imperfection of the manufacturing process. Three quality levels are simulated (low, standard, and high quality), and each of the analyzed manufacturing errors depends on the chosen quality. The results show how important it is to impose the highest quality on nozzle manufacturing, and if this condition is not met, reveal if strict tolerances applied to other steps of the manufacturing process can compensate for the consequential drop of precision.https://www.mdpi.com/2226-4310/8/6/160rocket asymmetry6DOF modelMonte Carlo simulation3D CAD modellingquality assurancequality levels
spellingShingle Zvonko Trzun
Milan Vrdoljak
Hrvoje Cajner
The Effect of Manufacturing Quality on Rocket Precision
Aerospace
rocket asymmetry
6DOF model
Monte Carlo simulation
3D CAD modelling
quality assurance
quality levels
title The Effect of Manufacturing Quality on Rocket Precision
title_full The Effect of Manufacturing Quality on Rocket Precision
title_fullStr The Effect of Manufacturing Quality on Rocket Precision
title_full_unstemmed The Effect of Manufacturing Quality on Rocket Precision
title_short The Effect of Manufacturing Quality on Rocket Precision
title_sort effect of manufacturing quality on rocket precision
topic rocket asymmetry
6DOF model
Monte Carlo simulation
3D CAD modelling
quality assurance
quality levels
url https://www.mdpi.com/2226-4310/8/6/160
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