Thermal Fracture of Functionally Graded Coatings with Systems of Cracks: Application of a Model Based on the Rule of Mixtures

This paper is devoted to the problem of the thermal fracture of a functionally graded coating (FGC) on a homogeneous substrate (H), i.e., FGC/H structures. The FGC/H structure was subjected to thermo-mechanical loadings. Systems of interacting cracks were located in the FGC. Typical cracks in such s...

Full description

Bibliographic Details
Main Authors: Vera Petrova, Siegfried Schmauder, Alexandros Georgiadis
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Ceramics
Subjects:
Online Access:https://www.mdpi.com/2571-6131/6/1/15
_version_ 1797612885563670528
author Vera Petrova
Siegfried Schmauder
Alexandros Georgiadis
author_facet Vera Petrova
Siegfried Schmauder
Alexandros Georgiadis
author_sort Vera Petrova
collection DOAJ
description This paper is devoted to the problem of the thermal fracture of a functionally graded coating (FGC) on a homogeneous substrate (H), i.e., FGC/H structures. The FGC/H structure was subjected to thermo-mechanical loadings. Systems of interacting cracks were located in the FGC. Typical cracks in such structures include edge cracks, internal cracks, and edge/internal cracks. The material properties and fracture toughness of the FGC were modeled by formulas based on the rule of mixtures. The FGC comprised two constituents, a ceramic on the top and a metal as a homogeneous substrate, with their volume fractions determined by a power law function with the power coefficient λ as the gradation parameter for the FGC. For this study, the method of singular integral equations was used, and the integral equations were solved numerically by the mechanical quadrature method based on the Chebyshev polynomials. Attention was mainly paid to the determination of critical loads and energy release rates for the systems of interacting cracks in the FGCs in order to find ways to increase the fracture resistance of FGC/H structures. As an illustrative example, a system of three edge cracks in the FGC was considered. The crack shielding effect was demonstrated for this system of cracks. Additionally, it was shown that the gradation parameter λ had a great effect on the fracture characteristics. Thus, the proposed model provided a sound basis for the optimization of FGCs in order to improve the fracture resistance of FGC/H structures.
first_indexed 2024-03-11T06:48:10Z
format Article
id doaj.art-f387116f764b4638b38f52dc5d6f16ac
institution Directory Open Access Journal
issn 2571-6131
language English
last_indexed 2024-03-11T06:48:10Z
publishDate 2023-01-01
publisher MDPI AG
record_format Article
series Ceramics
spelling doaj.art-f387116f764b4638b38f52dc5d6f16ac2023-11-17T10:14:40ZengMDPI AGCeramics2571-61312023-01-016125526410.3390/ceramics6010015Thermal Fracture of Functionally Graded Coatings with Systems of Cracks: Application of a Model Based on the Rule of MixturesVera Petrova0Siegfried Schmauder1Alexandros Georgiadis2Institute for Materials Testing, Materials Science and Strength of Materials (IMWF), University of Stuttgart, Pfaffenwaldring 32, 70569 Stuttgart, GermanyInstitute for Materials Testing, Materials Science and Strength of Materials (IMWF), University of Stuttgart, Pfaffenwaldring 32, 70569 Stuttgart, GermanyInstitute for Materials Testing, Materials Science and Strength of Materials (IMWF), University of Stuttgart, Pfaffenwaldring 32, 70569 Stuttgart, GermanyThis paper is devoted to the problem of the thermal fracture of a functionally graded coating (FGC) on a homogeneous substrate (H), i.e., FGC/H structures. The FGC/H structure was subjected to thermo-mechanical loadings. Systems of interacting cracks were located in the FGC. Typical cracks in such structures include edge cracks, internal cracks, and edge/internal cracks. The material properties and fracture toughness of the FGC were modeled by formulas based on the rule of mixtures. The FGC comprised two constituents, a ceramic on the top and a metal as a homogeneous substrate, with their volume fractions determined by a power law function with the power coefficient λ as the gradation parameter for the FGC. For this study, the method of singular integral equations was used, and the integral equations were solved numerically by the mechanical quadrature method based on the Chebyshev polynomials. Attention was mainly paid to the determination of critical loads and energy release rates for the systems of interacting cracks in the FGCs in order to find ways to increase the fracture resistance of FGC/H structures. As an illustrative example, a system of three edge cracks in the FGC was considered. The crack shielding effect was demonstrated for this system of cracks. Additionally, it was shown that the gradation parameter λ had a great effect on the fracture characteristics. Thus, the proposed model provided a sound basis for the optimization of FGCs in order to improve the fracture resistance of FGC/H structures.https://www.mdpi.com/2571-6131/6/1/15thermal fracturesystem of cracksfunctionally graded coatingsfracture toughnessrule of mixtures
spellingShingle Vera Petrova
Siegfried Schmauder
Alexandros Georgiadis
Thermal Fracture of Functionally Graded Coatings with Systems of Cracks: Application of a Model Based on the Rule of Mixtures
Ceramics
thermal fracture
system of cracks
functionally graded coatings
fracture toughness
rule of mixtures
title Thermal Fracture of Functionally Graded Coatings with Systems of Cracks: Application of a Model Based on the Rule of Mixtures
title_full Thermal Fracture of Functionally Graded Coatings with Systems of Cracks: Application of a Model Based on the Rule of Mixtures
title_fullStr Thermal Fracture of Functionally Graded Coatings with Systems of Cracks: Application of a Model Based on the Rule of Mixtures
title_full_unstemmed Thermal Fracture of Functionally Graded Coatings with Systems of Cracks: Application of a Model Based on the Rule of Mixtures
title_short Thermal Fracture of Functionally Graded Coatings with Systems of Cracks: Application of a Model Based on the Rule of Mixtures
title_sort thermal fracture of functionally graded coatings with systems of cracks application of a model based on the rule of mixtures
topic thermal fracture
system of cracks
functionally graded coatings
fracture toughness
rule of mixtures
url https://www.mdpi.com/2571-6131/6/1/15
work_keys_str_mv AT verapetrova thermalfractureoffunctionallygradedcoatingswithsystemsofcracksapplicationofamodelbasedontheruleofmixtures
AT siegfriedschmauder thermalfractureoffunctionallygradedcoatingswithsystemsofcracksapplicationofamodelbasedontheruleofmixtures
AT alexandrosgeorgiadis thermalfractureoffunctionallygradedcoatingswithsystemsofcracksapplicationofamodelbasedontheruleofmixtures