Estimation of bending characteristics of creased paperboard using 45° tapered groove against unbalanced punch indentation

In a creased line processing of paperboard, deviation error between a groove of counter plate and a creasing knife is important for assuring the quality of creasing profile. It seems that a tapered (biased) groove of counter plate makes an unbalanced punching position of creasing knife well-adjusted...

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Main Authors: Shigeru NAGASAWA, Tetsuya YAMAMOTO, Kazuki UMEMOTO, Shigekazu SUZUKI, Akira HINE, Daishiro YAMAGUCHI
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2020-07-01
Series:Journal of Advanced Mechanical Design, Systems, and Manufacturing
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/jamdsm/14/6/14_2020jamdsm0083/_pdf/-char/en
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author Shigeru NAGASAWA
Tetsuya YAMAMOTO
Kazuki UMEMOTO
Shigekazu SUZUKI
Akira HINE
Daishiro YAMAGUCHI
author_facet Shigeru NAGASAWA
Tetsuya YAMAMOTO
Kazuki UMEMOTO
Shigekazu SUZUKI
Akira HINE
Daishiro YAMAGUCHI
author_sort Shigeru NAGASAWA
collection DOAJ
description In a creased line processing of paperboard, deviation error between a groove of counter plate and a creasing knife is important for assuring the quality of creasing profile. It seems that a tapered (biased) groove of counter plate makes an unbalanced punching position of creasing knife well-adjusted in a certain range. In this work, the effect of a 45° tapered groove of a 1.5mm counter face plate on the eccentricity of crease bulging of a 0.43mm white-coated paperboard was compared with that of a rectangular groove counter plate (0° tapered). After scoring the paperboard across the fiber grain direction, using the rule deviation of e= 0.0~0.4mm and the indentation depth of creasing knife d= 0.3~0.6mm, the surface profile of scored zone was observed and folding tests and in-plane tensile test were carried out. Through the experiments, it was found that (i) a certain extent of asymmetric profile of scored surface was improved when observing the surface profile before folding, (ii) the changing range of bending moment resistance at the 90° bending test was reduced, (iii) the crease deviation at 180° folding test was reduced, and (iv) the in-plane tensile strength of 180° folded specimen was relatively large, compared to that of the rectangular groove.
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spelling doaj.art-f3c97f8cf67348a3a4f55163c5a8cdca2022-12-22T00:56:17ZengThe Japan Society of Mechanical EngineersJournal of Advanced Mechanical Design, Systems, and Manufacturing1881-30542020-07-01146JAMDSM0083JAMDSM008310.1299/jamdsm.2020jamdsm0083jamdsmEstimation of bending characteristics of creased paperboard using 45° tapered groove against unbalanced punch indentationShigeru NAGASAWA0Tetsuya YAMAMOTO1Kazuki UMEMOTO2Shigekazu SUZUKI3Akira HINE4Daishiro YAMAGUCHI5Department of Mechanical Engineering, Nagaoka University of TechnologyDepartment of Mechanical Engineering, Nagaoka University of TechnologyDepartment of Mechanical Engineering, Nagaoka University of TechnologyDepartment of Mechanical System Engineering, National Institute of Technology Fukushima CollegeTokyo Office, Katayama Steel Rule Die Inc.Tokyo Office, Katayama Steel Rule Die Inc.In a creased line processing of paperboard, deviation error between a groove of counter plate and a creasing knife is important for assuring the quality of creasing profile. It seems that a tapered (biased) groove of counter plate makes an unbalanced punching position of creasing knife well-adjusted in a certain range. In this work, the effect of a 45° tapered groove of a 1.5mm counter face plate on the eccentricity of crease bulging of a 0.43mm white-coated paperboard was compared with that of a rectangular groove counter plate (0° tapered). After scoring the paperboard across the fiber grain direction, using the rule deviation of e= 0.0~0.4mm and the indentation depth of creasing knife d= 0.3~0.6mm, the surface profile of scored zone was observed and folding tests and in-plane tensile test were carried out. Through the experiments, it was found that (i) a certain extent of asymmetric profile of scored surface was improved when observing the surface profile before folding, (ii) the changing range of bending moment resistance at the 90° bending test was reduced, (iii) the crease deviation at 180° folding test was reduced, and (iv) the in-plane tensile strength of 180° folded specimen was relatively large, compared to that of the rectangular groove.https://www.jstage.jst.go.jp/article/jamdsm/14/6/14_2020jamdsm0083/_pdf/-char/enfoldingshearbendingcreasingeccentricitydeviationpaperboard
spellingShingle Shigeru NAGASAWA
Tetsuya YAMAMOTO
Kazuki UMEMOTO
Shigekazu SUZUKI
Akira HINE
Daishiro YAMAGUCHI
Estimation of bending characteristics of creased paperboard using 45° tapered groove against unbalanced punch indentation
Journal of Advanced Mechanical Design, Systems, and Manufacturing
folding
shear
bending
creasing
eccentricity
deviation
paperboard
title Estimation of bending characteristics of creased paperboard using 45° tapered groove against unbalanced punch indentation
title_full Estimation of bending characteristics of creased paperboard using 45° tapered groove against unbalanced punch indentation
title_fullStr Estimation of bending characteristics of creased paperboard using 45° tapered groove against unbalanced punch indentation
title_full_unstemmed Estimation of bending characteristics of creased paperboard using 45° tapered groove against unbalanced punch indentation
title_short Estimation of bending characteristics of creased paperboard using 45° tapered groove against unbalanced punch indentation
title_sort estimation of bending characteristics of creased paperboard using 45° tapered groove against unbalanced punch indentation
topic folding
shear
bending
creasing
eccentricity
deviation
paperboard
url https://www.jstage.jst.go.jp/article/jamdsm/14/6/14_2020jamdsm0083/_pdf/-char/en
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AT kazukiumemoto estimationofbendingcharacteristicsofcreasedpaperboardusing45taperedgrooveagainstunbalancedpunchindentation
AT shigekazusuzuki estimationofbendingcharacteristicsofcreasedpaperboardusing45taperedgrooveagainstunbalancedpunchindentation
AT akirahine estimationofbendingcharacteristicsofcreasedpaperboardusing45taperedgrooveagainstunbalancedpunchindentation
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