Characteristics of Impulse Carburization LPC Process

In the present work, Pyrowear53 steel was subjected to the impulse carburizing LPC process. After carburation, the material was quenched and tempered. Postprocessing analyses included the measurement of hardness, carbon content, residual austenite, and residual stresses. The results revealed that th...

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Main Authors: Ryszard Filip, Kamil Ochał, Kamil Gancarczyk, Wojciech Jerzy Nowak, Barbara Kościelniak, Bartek Wierzba
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/15/4269
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author Ryszard Filip
Kamil Ochał
Kamil Gancarczyk
Wojciech Jerzy Nowak
Barbara Kościelniak
Bartek Wierzba
author_facet Ryszard Filip
Kamil Ochał
Kamil Gancarczyk
Wojciech Jerzy Nowak
Barbara Kościelniak
Bartek Wierzba
author_sort Ryszard Filip
collection DOAJ
description In the present work, Pyrowear53 steel was subjected to the impulse carburizing LPC process. After carburation, the material was quenched and tempered. Postprocessing analyses included the measurement of hardness, carbon content, residual austenite, and residual stresses. The results revealed that the thermochemical treatment resulted in the formation of an approximately 1200 µm wide carburized layer. The results of hardness, carbon content, and residual austenite measurement showed a continuous gradient (drop) in the measured values within the carburized layer. However, the results of residual stresses revealed the existence of a local extremum, namely, a zone with higher compressive stresses at the depth between 600 and 1000 µm. This was explained by a different temperature for initiation of martensite transformation as a function of carbon content. This difference resulted in the occurrence of two martensite expansion fronts at two different depths, resulting in an increase in compressive stresses at the noted depth range. Moreover, it was concluded that this region was present for material containing between 0.8 and 0.4 wt% carbon for Pyrowear53.
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spelling doaj.art-f4047eaa9bb244e5b09adeb9b8d8623c2023-11-22T05:54:16ZengMDPI AGMaterials1996-19442021-07-011415426910.3390/ma14154269Characteristics of Impulse Carburization LPC ProcessRyszard Filip0Kamil Ochał1Kamil Gancarczyk2Wojciech Jerzy Nowak3Barbara Kościelniak4Bartek Wierzba5Department of Materials Science, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Powstancow Warszawy 12, 35-959 Rzeszow, PolandDepartment of Materials Science, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Powstancow Warszawy 12, 35-959 Rzeszow, PolandDepartment of Materials Science, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Powstancow Warszawy 12, 35-959 Rzeszow, PolandDepartment of Materials Science, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Powstancow Warszawy 12, 35-959 Rzeszow, PolandDepartment of Materials Science, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Powstancow Warszawy 12, 35-959 Rzeszow, PolandDepartment of Materials Science, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Powstancow Warszawy 12, 35-959 Rzeszow, PolandIn the present work, Pyrowear53 steel was subjected to the impulse carburizing LPC process. After carburation, the material was quenched and tempered. Postprocessing analyses included the measurement of hardness, carbon content, residual austenite, and residual stresses. The results revealed that the thermochemical treatment resulted in the formation of an approximately 1200 µm wide carburized layer. The results of hardness, carbon content, and residual austenite measurement showed a continuous gradient (drop) in the measured values within the carburized layer. However, the results of residual stresses revealed the existence of a local extremum, namely, a zone with higher compressive stresses at the depth between 600 and 1000 µm. This was explained by a different temperature for initiation of martensite transformation as a function of carbon content. This difference resulted in the occurrence of two martensite expansion fronts at two different depths, resulting in an increase in compressive stresses at the noted depth range. Moreover, it was concluded that this region was present for material containing between 0.8 and 0.4 wt% carbon for Pyrowear53.https://www.mdpi.com/1996-1944/14/15/4269low-pressure carburizingPyrowear53hardnessresidual stressescarbon concentration
spellingShingle Ryszard Filip
Kamil Ochał
Kamil Gancarczyk
Wojciech Jerzy Nowak
Barbara Kościelniak
Bartek Wierzba
Characteristics of Impulse Carburization LPC Process
Materials
low-pressure carburizing
Pyrowear53
hardness
residual stresses
carbon concentration
title Characteristics of Impulse Carburization LPC Process
title_full Characteristics of Impulse Carburization LPC Process
title_fullStr Characteristics of Impulse Carburization LPC Process
title_full_unstemmed Characteristics of Impulse Carburization LPC Process
title_short Characteristics of Impulse Carburization LPC Process
title_sort characteristics of impulse carburization lpc process
topic low-pressure carburizing
Pyrowear53
hardness
residual stresses
carbon concentration
url https://www.mdpi.com/1996-1944/14/15/4269
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AT wojciechjerzynowak characteristicsofimpulsecarburizationlpcprocess
AT barbarakoscielniak characteristicsofimpulsecarburizationlpcprocess
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