Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass

Additive manufacturing of Zr-based bulk metallic glasses (BMGs) is subject to growing scientific and industrial attention. Laser-based powder bed fusion of metals (PBF-LB/M) becomes a key technology to overcome current restrictions of size and geometry in the manufacturing of BMGs. For industrial ap...

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Main Authors: Jan Wegner, Maximilian Frey, Markus Piechotta, Nico Neuber, Bastian Adam, Sebastian Platt, Lucas Ruschel, Norman Schnell, Sascha Sebastian Riegler, Hao-Ran Jiang, Gerd Witt, Ralf Busch, Stefan Kleszczynski
Format: Article
Language:English
Published: Elsevier 2021-11-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S026412752100530X
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author Jan Wegner
Maximilian Frey
Markus Piechotta
Nico Neuber
Bastian Adam
Sebastian Platt
Lucas Ruschel
Norman Schnell
Sascha Sebastian Riegler
Hao-Ran Jiang
Gerd Witt
Ralf Busch
Stefan Kleszczynski
author_facet Jan Wegner
Maximilian Frey
Markus Piechotta
Nico Neuber
Bastian Adam
Sebastian Platt
Lucas Ruschel
Norman Schnell
Sascha Sebastian Riegler
Hao-Ran Jiang
Gerd Witt
Ralf Busch
Stefan Kleszczynski
author_sort Jan Wegner
collection DOAJ
description Additive manufacturing of Zr-based bulk metallic glasses (BMGs) is subject to growing scientific and industrial attention. Laser-based powder bed fusion of metals (PBF-LB/M) becomes a key technology to overcome current restrictions of size and geometry in the manufacturing of BMGs. For industrial application, further knowledge about defect formation, such as porosity and crystallization, is mandatory to develop processing strategies and suitable quality assurance. In this context, the influence of the particle size distribution, oxygen contamination, and applied process parameters during the PBF-LB/M of the glass-forming alloy AMZ4 (in at.% Zr59.3Cu28.8Al10.4Nb1.5) on the structural and mechanical properties were evaluated. It was found that the addition of SiO2 flow aid to the feedstock is suitable to increase flowability without impeding fabrication of the amorphous material. Furthermore, the processing of partially crystalline powder particles into amorphous samples is demonstrated. It indicates that today’s high effort producing amorphous powders and thus the production costs can be reduced. Flexural bending tests and high-energy synchrotron X-ray diffraction reveal that the powder feedstock’s oxygen content is crucial for the amorphization, embrittlement, and flexural strength of PBF-LB/M processed Zr-based BMGs.
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spelling doaj.art-f40a8a44b52e42e2b7b2b998811d399e2022-12-21T22:07:01ZengElsevierMaterials & Design0264-12752021-11-01209109976Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glassJan Wegner0Maximilian Frey1Markus Piechotta2Nico Neuber3Bastian Adam4Sebastian Platt5Lucas Ruschel6Norman Schnell7Sascha Sebastian Riegler8Hao-Ran Jiang9Gerd Witt10Ralf Busch11Stefan Kleszczynski12Chair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, Germany; Corresponding author.Chair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, Germany; Center for Nanointegration Duisburg- Essen (CENIDE), 47057 Duisburg, Carl-Benz-Str. 199, GermanyAdditive manufacturing of Zr-based bulk metallic glasses (BMGs) is subject to growing scientific and industrial attention. Laser-based powder bed fusion of metals (PBF-LB/M) becomes a key technology to overcome current restrictions of size and geometry in the manufacturing of BMGs. For industrial application, further knowledge about defect formation, such as porosity and crystallization, is mandatory to develop processing strategies and suitable quality assurance. In this context, the influence of the particle size distribution, oxygen contamination, and applied process parameters during the PBF-LB/M of the glass-forming alloy AMZ4 (in at.% Zr59.3Cu28.8Al10.4Nb1.5) on the structural and mechanical properties were evaluated. It was found that the addition of SiO2 flow aid to the feedstock is suitable to increase flowability without impeding fabrication of the amorphous material. Furthermore, the processing of partially crystalline powder particles into amorphous samples is demonstrated. It indicates that today’s high effort producing amorphous powders and thus the production costs can be reduced. Flexural bending tests and high-energy synchrotron X-ray diffraction reveal that the powder feedstock’s oxygen content is crucial for the amorphization, embrittlement, and flexural strength of PBF-LB/M processed Zr-based BMGs.http://www.sciencedirect.com/science/article/pii/S026412752100530XBulk metallic glassesAdditive manufacturingLaser-based powder bed fusion of Metals (PBF-LB/M)Oxygen contamination
spellingShingle Jan Wegner
Maximilian Frey
Markus Piechotta
Nico Neuber
Bastian Adam
Sebastian Platt
Lucas Ruschel
Norman Schnell
Sascha Sebastian Riegler
Hao-Ran Jiang
Gerd Witt
Ralf Busch
Stefan Kleszczynski
Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass
Materials & Design
Bulk metallic glasses
Additive manufacturing
Laser-based powder bed fusion of Metals (PBF-LB/M)
Oxygen contamination
title Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass
title_full Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass
title_fullStr Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass
title_full_unstemmed Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass
title_short Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass
title_sort influence of powder characteristics on the structural and the mechanical properties of additively manufactured zr based bulk metallic glass
topic Bulk metallic glasses
Additive manufacturing
Laser-based powder bed fusion of Metals (PBF-LB/M)
Oxygen contamination
url http://www.sciencedirect.com/science/article/pii/S026412752100530X
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