Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass
Additive manufacturing of Zr-based bulk metallic glasses (BMGs) is subject to growing scientific and industrial attention. Laser-based powder bed fusion of metals (PBF-LB/M) becomes a key technology to overcome current restrictions of size and geometry in the manufacturing of BMGs. For industrial ap...
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Elsevier
2021-11-01
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Series: | Materials & Design |
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Online Access: | http://www.sciencedirect.com/science/article/pii/S026412752100530X |
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author | Jan Wegner Maximilian Frey Markus Piechotta Nico Neuber Bastian Adam Sebastian Platt Lucas Ruschel Norman Schnell Sascha Sebastian Riegler Hao-Ran Jiang Gerd Witt Ralf Busch Stefan Kleszczynski |
author_facet | Jan Wegner Maximilian Frey Markus Piechotta Nico Neuber Bastian Adam Sebastian Platt Lucas Ruschel Norman Schnell Sascha Sebastian Riegler Hao-Ran Jiang Gerd Witt Ralf Busch Stefan Kleszczynski |
author_sort | Jan Wegner |
collection | DOAJ |
description | Additive manufacturing of Zr-based bulk metallic glasses (BMGs) is subject to growing scientific and industrial attention. Laser-based powder bed fusion of metals (PBF-LB/M) becomes a key technology to overcome current restrictions of size and geometry in the manufacturing of BMGs. For industrial application, further knowledge about defect formation, such as porosity and crystallization, is mandatory to develop processing strategies and suitable quality assurance. In this context, the influence of the particle size distribution, oxygen contamination, and applied process parameters during the PBF-LB/M of the glass-forming alloy AMZ4 (in at.% Zr59.3Cu28.8Al10.4Nb1.5) on the structural and mechanical properties were evaluated. It was found that the addition of SiO2 flow aid to the feedstock is suitable to increase flowability without impeding fabrication of the amorphous material. Furthermore, the processing of partially crystalline powder particles into amorphous samples is demonstrated. It indicates that today’s high effort producing amorphous powders and thus the production costs can be reduced. Flexural bending tests and high-energy synchrotron X-ray diffraction reveal that the powder feedstock’s oxygen content is crucial for the amorphization, embrittlement, and flexural strength of PBF-LB/M processed Zr-based BMGs. |
first_indexed | 2024-12-17T02:28:53Z |
format | Article |
id | doaj.art-f40a8a44b52e42e2b7b2b998811d399e |
institution | Directory Open Access Journal |
issn | 0264-1275 |
language | English |
last_indexed | 2024-12-17T02:28:53Z |
publishDate | 2021-11-01 |
publisher | Elsevier |
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series | Materials & Design |
spelling | doaj.art-f40a8a44b52e42e2b7b2b998811d399e2022-12-21T22:07:01ZengElsevierMaterials & Design0264-12752021-11-01209109976Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glassJan Wegner0Maximilian Frey1Markus Piechotta2Nico Neuber3Bastian Adam4Sebastian Platt5Lucas Ruschel6Norman Schnell7Sascha Sebastian Riegler8Hao-Ran Jiang9Gerd Witt10Ralf Busch11Stefan Kleszczynski12Chair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, Germany; Corresponding author.Chair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, GermanyChair of Metallic Materials, Saarland University, Campus C6.3, 66123 Saarbrücken, GermanyChair of Manufacturing Technology, University Duisburg-Essen, 47057 Duisburg, Lotharstraße 1, Germany; Center for Nanointegration Duisburg- Essen (CENIDE), 47057 Duisburg, Carl-Benz-Str. 199, GermanyAdditive manufacturing of Zr-based bulk metallic glasses (BMGs) is subject to growing scientific and industrial attention. Laser-based powder bed fusion of metals (PBF-LB/M) becomes a key technology to overcome current restrictions of size and geometry in the manufacturing of BMGs. For industrial application, further knowledge about defect formation, such as porosity and crystallization, is mandatory to develop processing strategies and suitable quality assurance. In this context, the influence of the particle size distribution, oxygen contamination, and applied process parameters during the PBF-LB/M of the glass-forming alloy AMZ4 (in at.% Zr59.3Cu28.8Al10.4Nb1.5) on the structural and mechanical properties were evaluated. It was found that the addition of SiO2 flow aid to the feedstock is suitable to increase flowability without impeding fabrication of the amorphous material. Furthermore, the processing of partially crystalline powder particles into amorphous samples is demonstrated. It indicates that today’s high effort producing amorphous powders and thus the production costs can be reduced. Flexural bending tests and high-energy synchrotron X-ray diffraction reveal that the powder feedstock’s oxygen content is crucial for the amorphization, embrittlement, and flexural strength of PBF-LB/M processed Zr-based BMGs.http://www.sciencedirect.com/science/article/pii/S026412752100530XBulk metallic glassesAdditive manufacturingLaser-based powder bed fusion of Metals (PBF-LB/M)Oxygen contamination |
spellingShingle | Jan Wegner Maximilian Frey Markus Piechotta Nico Neuber Bastian Adam Sebastian Platt Lucas Ruschel Norman Schnell Sascha Sebastian Riegler Hao-Ran Jiang Gerd Witt Ralf Busch Stefan Kleszczynski Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass Materials & Design Bulk metallic glasses Additive manufacturing Laser-based powder bed fusion of Metals (PBF-LB/M) Oxygen contamination |
title | Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass |
title_full | Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass |
title_fullStr | Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass |
title_full_unstemmed | Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass |
title_short | Influence of powder characteristics on the structural and the mechanical properties of additively manufactured Zr-based bulk metallic glass |
title_sort | influence of powder characteristics on the structural and the mechanical properties of additively manufactured zr based bulk metallic glass |
topic | Bulk metallic glasses Additive manufacturing Laser-based powder bed fusion of Metals (PBF-LB/M) Oxygen contamination |
url | http://www.sciencedirect.com/science/article/pii/S026412752100530X |
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