Optimization of Process Variables in the Drilling of LM6/B<sub>4</sub>C Composites through Grey Relational Analysis

The objective of this investigational analysis was to study the influence of process variables on the response during the drilling of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>LM</mi>...

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Main Authors: C. Sarala Rubi, J. Udaya Prakash, Robert Čep, Muniyandy Elangovan
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/14/4860
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author C. Sarala Rubi
J. Udaya Prakash
Robert Čep
Muniyandy Elangovan
author_facet C. Sarala Rubi
J. Udaya Prakash
Robert Čep
Muniyandy Elangovan
author_sort C. Sarala Rubi
collection DOAJ
description The objective of this investigational analysis was to study the influence of process variables on the response during the drilling of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>LM</mi><mn>6</mn><mo>/</mo><msub><mi mathvariant="normal">B</mi><mn>4</mn></msub><mi mathvariant="normal">C</mi></mrow></semantics></math></inline-formula> composite materials. Stir casting was employed to produce the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>LM</mi><mn>6</mn><mo>/</mo><msub><mi mathvariant="normal">B</mi><mn>4</mn></msub><mi mathvariant="normal">C</mi></mrow></semantics></math></inline-formula> composites. A Vertical Machining Center (VMC) with a dynamometer was used to drill the holes and to record the thrust force. An L27 orthogonal array was used to carry out the experimental work. A grey relational analysis (GRA) was employed to perform optimization in order to attain the lowest Thrust Force (TF), Surface Roughness (SR) and Burr Height (BH). For minimal responses, the optimum levels of the process variables viz. the feed rate (F), spindle speed (S), drill material (D) and reinforcing percentage (R) were determined. The process variables in the drilling of the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>LM</mi><mn>6</mn><mo>/</mo><msub><mi mathvariant="normal">B</mi><mn>4</mn></msub><mi mathvariant="normal">C</mi></mrow></semantics></math></inline-formula> composites were indeed optimized, according to confirmational investigations. The predicted Grey Relational Grade was 0.846, whereas the experimental GRG was 0.865, with a 2.2% error—indicating that the optimization process was valid.
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spelling doaj.art-f4534e911d7f4a6da93f2cb8f986cd0c2023-11-30T21:21:20ZengMDPI AGMaterials1996-19442022-07-011514486010.3390/ma15144860Optimization of Process Variables in the Drilling of LM6/B<sub>4</sub>C Composites through Grey Relational AnalysisC. Sarala Rubi0J. Udaya Prakash1Robert Čep2Muniyandy Elangovan3Department of Physics, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology, Avadi 600062, IndiaDepartment of Mechanical Engineering, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology, Avadi 600062, IndiaDepartment of Machining, Assembly and Engineering Metrology, Faculty of Mechanical Engineering, VSB-Technical University of Ostrava, 708 00 Ostrava, Czech RepublicDepartment of Mechanical Engineering, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology, Avadi 600062, IndiaThe objective of this investigational analysis was to study the influence of process variables on the response during the drilling of <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>LM</mi><mn>6</mn><mo>/</mo><msub><mi mathvariant="normal">B</mi><mn>4</mn></msub><mi mathvariant="normal">C</mi></mrow></semantics></math></inline-formula> composite materials. Stir casting was employed to produce the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>LM</mi><mn>6</mn><mo>/</mo><msub><mi mathvariant="normal">B</mi><mn>4</mn></msub><mi mathvariant="normal">C</mi></mrow></semantics></math></inline-formula> composites. A Vertical Machining Center (VMC) with a dynamometer was used to drill the holes and to record the thrust force. An L27 orthogonal array was used to carry out the experimental work. A grey relational analysis (GRA) was employed to perform optimization in order to attain the lowest Thrust Force (TF), Surface Roughness (SR) and Burr Height (BH). For minimal responses, the optimum levels of the process variables viz. the feed rate (F), spindle speed (S), drill material (D) and reinforcing percentage (R) were determined. The process variables in the drilling of the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>LM</mi><mn>6</mn><mo>/</mo><msub><mi mathvariant="normal">B</mi><mn>4</mn></msub><mi mathvariant="normal">C</mi></mrow></semantics></math></inline-formula> composites were indeed optimized, according to confirmational investigations. The predicted Grey Relational Grade was 0.846, whereas the experimental GRG was 0.865, with a 2.2% error—indicating that the optimization process was valid.https://www.mdpi.com/1996-1944/15/14/4860compositesparametersoptimizationdrillingANOVA
spellingShingle C. Sarala Rubi
J. Udaya Prakash
Robert Čep
Muniyandy Elangovan
Optimization of Process Variables in the Drilling of LM6/B<sub>4</sub>C Composites through Grey Relational Analysis
Materials
composites
parameters
optimization
drilling
ANOVA
title Optimization of Process Variables in the Drilling of LM6/B<sub>4</sub>C Composites through Grey Relational Analysis
title_full Optimization of Process Variables in the Drilling of LM6/B<sub>4</sub>C Composites through Grey Relational Analysis
title_fullStr Optimization of Process Variables in the Drilling of LM6/B<sub>4</sub>C Composites through Grey Relational Analysis
title_full_unstemmed Optimization of Process Variables in the Drilling of LM6/B<sub>4</sub>C Composites through Grey Relational Analysis
title_short Optimization of Process Variables in the Drilling of LM6/B<sub>4</sub>C Composites through Grey Relational Analysis
title_sort optimization of process variables in the drilling of lm6 b sub 4 sub c composites through grey relational analysis
topic composites
parameters
optimization
drilling
ANOVA
url https://www.mdpi.com/1996-1944/15/14/4860
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AT judayaprakash optimizationofprocessvariablesinthedrillingoflm6bsub4subccompositesthroughgreyrelationalanalysis
AT robertcep optimizationofprocessvariablesinthedrillingoflm6bsub4subccompositesthroughgreyrelationalanalysis
AT muniyandyelangovan optimizationofprocessvariablesinthedrillingoflm6bsub4subccompositesthroughgreyrelationalanalysis