Fabrication of 3D-Printed Biodegradable Porous Scaffolds Combining Multi-Material Fused Deposition Modeling and Supercritical CO<sub>2</sub> Techniques

The fabrication of porous materials for tissue engineering applications in a straightforward manner is still a current challenge. Herein, by combining the advantages of two conventional methodologies with additive manufacturing, well-defined objects with internal and external porosity were produced....

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Main Authors: Raúl Sanz-Horta, Carlos Elvira, Alberto Gallardo, Helmut Reinecke, Juan Rodríguez-Hernández
Format: Article
Language:English
Published: MDPI AG 2020-05-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/10/6/1080
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author Raúl Sanz-Horta
Carlos Elvira
Alberto Gallardo
Helmut Reinecke
Juan Rodríguez-Hernández
author_facet Raúl Sanz-Horta
Carlos Elvira
Alberto Gallardo
Helmut Reinecke
Juan Rodríguez-Hernández
author_sort Raúl Sanz-Horta
collection DOAJ
description The fabrication of porous materials for tissue engineering applications in a straightforward manner is still a current challenge. Herein, by combining the advantages of two conventional methodologies with additive manufacturing, well-defined objects with internal and external porosity were produced. First of all, multi-material fused deposition modeling (FDM) allowed us to prepare structures combining poly (ε-caprolactone) (PCL) and poly (lactic acid) (PLA), thus enabling to finely tune the final mechanical properties of the printed part with modulus and strain at break varying from values observed for pure PCL (modulus 200 MPa, strain at break 1700%) and PLA (modulus 1.2 GPa and strain at break 5–7%). More interestingly, supercritical CO<sub>2</sub> (SCCO<sub>2</sub>) as well as the breath figures mechanism (BFs) were additionally employed to produce internal (pore diameters 80–300 µm) and external pores (with sizes ranging between 2 and 12 μm) exclusively in those areas where PCL is present. This strategy will offer unique possibilities to fabricate intricate structures combining the advantages of additive manufacturing (AM) in terms of flexibility and versatility and those provided by the SCCO<sub>2</sub> and BFs to finely tune the formation of porous structures.
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spelling doaj.art-f485a818286c4b1a94a84d2de0d27cc62023-11-20T02:23:29ZengMDPI AGNanomaterials2079-49912020-05-01106108010.3390/nano10061080Fabrication of 3D-Printed Biodegradable Porous Scaffolds Combining Multi-Material Fused Deposition Modeling and Supercritical CO<sub>2</sub> TechniquesRaúl Sanz-Horta0Carlos Elvira1Alberto Gallardo2Helmut Reinecke3Juan Rodríguez-Hernández4Institute of Polymer Science and Technology, Spanish National Research Council (ICTP-CSIC), Department of Applied Macromolecular Chemistry, Juan de la Cierva 3, 28006 Madrid, SpainInstitute of Polymer Science and Technology, Spanish National Research Council (ICTP-CSIC), Department of Applied Macromolecular Chemistry, Juan de la Cierva 3, 28006 Madrid, SpainInstitute of Polymer Science and Technology, Spanish National Research Council (ICTP-CSIC), Department of Applied Macromolecular Chemistry, Juan de la Cierva 3, 28006 Madrid, SpainInstitute of Polymer Science and Technology, Spanish National Research Council (ICTP-CSIC), Department of Applied Macromolecular Chemistry, Juan de la Cierva 3, 28006 Madrid, SpainInstitute of Polymer Science and Technology, Spanish National Research Council (ICTP-CSIC), Department of Applied Macromolecular Chemistry, Juan de la Cierva 3, 28006 Madrid, SpainThe fabrication of porous materials for tissue engineering applications in a straightforward manner is still a current challenge. Herein, by combining the advantages of two conventional methodologies with additive manufacturing, well-defined objects with internal and external porosity were produced. First of all, multi-material fused deposition modeling (FDM) allowed us to prepare structures combining poly (ε-caprolactone) (PCL) and poly (lactic acid) (PLA), thus enabling to finely tune the final mechanical properties of the printed part with modulus and strain at break varying from values observed for pure PCL (modulus 200 MPa, strain at break 1700%) and PLA (modulus 1.2 GPa and strain at break 5–7%). More interestingly, supercritical CO<sub>2</sub> (SCCO<sub>2</sub>) as well as the breath figures mechanism (BFs) were additionally employed to produce internal (pore diameters 80–300 µm) and external pores (with sizes ranging between 2 and 12 μm) exclusively in those areas where PCL is present. This strategy will offer unique possibilities to fabricate intricate structures combining the advantages of additive manufacturing (AM) in terms of flexibility and versatility and those provided by the SCCO<sub>2</sub> and BFs to finely tune the formation of porous structures.https://www.mdpi.com/2079-4991/10/6/1080additive manufacturingbiodegradablebiocompatiblesupercritical CO<sub>2</sub>breath figuresmicroporous materials
spellingShingle Raúl Sanz-Horta
Carlos Elvira
Alberto Gallardo
Helmut Reinecke
Juan Rodríguez-Hernández
Fabrication of 3D-Printed Biodegradable Porous Scaffolds Combining Multi-Material Fused Deposition Modeling and Supercritical CO<sub>2</sub> Techniques
Nanomaterials
additive manufacturing
biodegradable
biocompatible
supercritical CO<sub>2</sub>
breath figures
microporous materials
title Fabrication of 3D-Printed Biodegradable Porous Scaffolds Combining Multi-Material Fused Deposition Modeling and Supercritical CO<sub>2</sub> Techniques
title_full Fabrication of 3D-Printed Biodegradable Porous Scaffolds Combining Multi-Material Fused Deposition Modeling and Supercritical CO<sub>2</sub> Techniques
title_fullStr Fabrication of 3D-Printed Biodegradable Porous Scaffolds Combining Multi-Material Fused Deposition Modeling and Supercritical CO<sub>2</sub> Techniques
title_full_unstemmed Fabrication of 3D-Printed Biodegradable Porous Scaffolds Combining Multi-Material Fused Deposition Modeling and Supercritical CO<sub>2</sub> Techniques
title_short Fabrication of 3D-Printed Biodegradable Porous Scaffolds Combining Multi-Material Fused Deposition Modeling and Supercritical CO<sub>2</sub> Techniques
title_sort fabrication of 3d printed biodegradable porous scaffolds combining multi material fused deposition modeling and supercritical co sub 2 sub techniques
topic additive manufacturing
biodegradable
biocompatible
supercritical CO<sub>2</sub>
breath figures
microporous materials
url https://www.mdpi.com/2079-4991/10/6/1080
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