Curvature-Based Machine Vision Method for Measuring the Dimension of Ball Screws

As a linear actuator, accurate dimension measurement is crucial to the transmission reliability and interchangeability of ball screws. However, most of the current approaches are ineligible for rapid ball screw in-situ inspections due to the installation condition requirement of the production line....

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Main Authors: Yijia Chen, Yao Yao, Hao Yang, Yue Wu, Kunpeng Zhang, Xiaoming Pan
Format: Article
Language:English
Published: IEEE 2023-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10301480/
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author Yijia Chen
Yao Yao
Hao Yang
Yue Wu
Kunpeng Zhang
Xiaoming Pan
author_facet Yijia Chen
Yao Yao
Hao Yang
Yue Wu
Kunpeng Zhang
Xiaoming Pan
author_sort Yijia Chen
collection DOAJ
description As a linear actuator, accurate dimension measurement is crucial to the transmission reliability and interchangeability of ball screws. However, most of the current approaches are ineligible for rapid ball screw in-situ inspections due to the installation condition requirement of the production line. In this research, a machine vision method is presented to achieve highly accurate measurements of crucial parameters (the center distance and raceway arcs) in ball screws using a curvature edge detection algorithm. To capture images of the immediate area surrounding the area of interest, a telecentric lens is used. Thereafter, the curvature-based edge detection algorithm is employed to extract the contours. The measurement location on the object is automatically chosen by using a shape-matching algorithm. Additionally, random noise is suppressed by using the multiple-measurement averaging technique. Based on the results of the experiments, it is concluded that the center distance and the two raceway arcs computed absolute errors are 0.0019 mm, 0.0055 mm, and 0.0059 mm, respectively.
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spelling doaj.art-f49e7ca6c9064e1a9b7bd7c36bb0db952024-12-11T00:01:36ZengIEEEIEEE Access2169-35362023-01-011112680312681310.1109/ACCESS.2023.332855510301480Curvature-Based Machine Vision Method for Measuring the Dimension of Ball ScrewsYijia Chen0Yao Yao1https://orcid.org/0009-0005-1428-3712Hao Yang2https://orcid.org/0009-0000-3659-7425Yue Wu3Kunpeng Zhang4Xiaoming Pan5https://orcid.org/0009-0005-5778-1279College of Mechanical and Electrical Engineering, Wenzhou University, Wenzhou, ChinaCollege of Mechanical and Electrical Engineering, Wenzhou University, Wenzhou, ChinaCollege of Mechanical and Electrical Engineering, Wenzhou University, Wenzhou, ChinaCollege of Urban Transportation and Logistics, Shenzhen Technology University, Shenzhen, ChinaCollege of Mechanical and Electrical Engineering, Wenzhou University, Wenzhou, ChinaCollege of Mechanical and Electrical Engineering, Wenzhou University, Wenzhou, ChinaAs a linear actuator, accurate dimension measurement is crucial to the transmission reliability and interchangeability of ball screws. However, most of the current approaches are ineligible for rapid ball screw in-situ inspections due to the installation condition requirement of the production line. In this research, a machine vision method is presented to achieve highly accurate measurements of crucial parameters (the center distance and raceway arcs) in ball screws using a curvature edge detection algorithm. To capture images of the immediate area surrounding the area of interest, a telecentric lens is used. Thereafter, the curvature-based edge detection algorithm is employed to extract the contours. The measurement location on the object is automatically chosen by using a shape-matching algorithm. Additionally, random noise is suppressed by using the multiple-measurement averaging technique. Based on the results of the experiments, it is concluded that the center distance and the two raceway arcs computed absolute errors are 0.0019 mm, 0.0055 mm, and 0.0059 mm, respectively.https://ieeexplore.ieee.org/document/10301480/Ball screwcurvatureedge detectionmachine visionshape matching
spellingShingle Yijia Chen
Yao Yao
Hao Yang
Yue Wu
Kunpeng Zhang
Xiaoming Pan
Curvature-Based Machine Vision Method for Measuring the Dimension of Ball Screws
IEEE Access
Ball screw
curvature
edge detection
machine vision
shape matching
title Curvature-Based Machine Vision Method for Measuring the Dimension of Ball Screws
title_full Curvature-Based Machine Vision Method for Measuring the Dimension of Ball Screws
title_fullStr Curvature-Based Machine Vision Method for Measuring the Dimension of Ball Screws
title_full_unstemmed Curvature-Based Machine Vision Method for Measuring the Dimension of Ball Screws
title_short Curvature-Based Machine Vision Method for Measuring the Dimension of Ball Screws
title_sort curvature based machine vision method for measuring the dimension of ball screws
topic Ball screw
curvature
edge detection
machine vision
shape matching
url https://ieeexplore.ieee.org/document/10301480/
work_keys_str_mv AT yijiachen curvaturebasedmachinevisionmethodformeasuringthedimensionofballscrews
AT yaoyao curvaturebasedmachinevisionmethodformeasuringthedimensionofballscrews
AT haoyang curvaturebasedmachinevisionmethodformeasuringthedimensionofballscrews
AT yuewu curvaturebasedmachinevisionmethodformeasuringthedimensionofballscrews
AT kunpengzhang curvaturebasedmachinevisionmethodformeasuringthedimensionofballscrews
AT xiaomingpan curvaturebasedmachinevisionmethodformeasuringthedimensionofballscrews