Automotive Power Module Packaging: Current Status and Future Trends

Semiconductor power modules are core components of power electronics in electrified vehicles. Packaging technology often has a critical impact on module performance and reliability. This paper presents a comprehensive review of the automotive power module packaging technologies. The first part of th...

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Main Authors: Yuhang Yang, Lea Dorn-Gomba, Romina Rodriguez, Christopher Mak, Ali Emadi
Format: Article
Language:English
Published: IEEE 2020-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9178734/
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author Yuhang Yang
Lea Dorn-Gomba
Romina Rodriguez
Christopher Mak
Ali Emadi
author_facet Yuhang Yang
Lea Dorn-Gomba
Romina Rodriguez
Christopher Mak
Ali Emadi
author_sort Yuhang Yang
collection DOAJ
description Semiconductor power modules are core components of power electronics in electrified vehicles. Packaging technology often has a critical impact on module performance and reliability. This paper presents a comprehensive review of the automotive power module packaging technologies. The first part of this paper discusses the driving factors of packaging technology development. In the second section, the design considerations and a primary design process of module packaging are summarized. Besides, major packaging components, such as semiconductor dies, substrates, and die bonding, are introduced based on the conventional packaging structure. Next, technical details and innovative features of state-of-the-art automotive power modules from major suppliers and original equipment manufacturers are reviewed. Most of these modules have been applied in commercial vehicles. In the fourth part, the system integration concept, printed circuit board embedded packaging, three-dimensional packaging, press pack packaging, and advanced materials are categorized as promising trends for automotive applications. The advantages and drawbacks of these trends are discussed, and it is concluded that a preferable overall performance could be achieved by combining multiple technologies.
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spelling doaj.art-f4be7a9dfea444d7bc4cb82c1a5f02982022-12-21T19:59:41ZengIEEEIEEE Access2169-35362020-01-01816012616014410.1109/ACCESS.2020.30197759178734Automotive Power Module Packaging: Current Status and Future TrendsYuhang Yang0https://orcid.org/0000-0002-3268-131XLea Dorn-Gomba1https://orcid.org/0000-0001-9954-0135Romina Rodriguez2https://orcid.org/0000-0003-2315-3440Christopher Mak3Ali Emadi4https://orcid.org/0000-0002-0676-1455Department of Mechanical Engineering, McMaster University, Hamilton, ON, CanadaDepartment of Electrical and Computer Engineering, McMaster University, Hamilton, ON, CanadaDepartment of Mechanical Engineering, McMaster University, Hamilton, ON, CanadaDepartment of Electrical and Computer Engineering, McMaster University, Hamilton, ON, CanadaDepartment of Mechanical Engineering, McMaster University, Hamilton, ON, CanadaSemiconductor power modules are core components of power electronics in electrified vehicles. Packaging technology often has a critical impact on module performance and reliability. This paper presents a comprehensive review of the automotive power module packaging technologies. The first part of this paper discusses the driving factors of packaging technology development. In the second section, the design considerations and a primary design process of module packaging are summarized. Besides, major packaging components, such as semiconductor dies, substrates, and die bonding, are introduced based on the conventional packaging structure. Next, technical details and innovative features of state-of-the-art automotive power modules from major suppliers and original equipment manufacturers are reviewed. Most of these modules have been applied in commercial vehicles. In the fourth part, the system integration concept, printed circuit board embedded packaging, three-dimensional packaging, press pack packaging, and advanced materials are categorized as promising trends for automotive applications. The advantages and drawbacks of these trends are discussed, and it is concluded that a preferable overall performance could be achieved by combining multiple technologies.https://ieeexplore.ieee.org/document/9178734/Electric vehiclespower electronicssemiconductor device packaging
spellingShingle Yuhang Yang
Lea Dorn-Gomba
Romina Rodriguez
Christopher Mak
Ali Emadi
Automotive Power Module Packaging: Current Status and Future Trends
IEEE Access
Electric vehicles
power electronics
semiconductor device packaging
title Automotive Power Module Packaging: Current Status and Future Trends
title_full Automotive Power Module Packaging: Current Status and Future Trends
title_fullStr Automotive Power Module Packaging: Current Status and Future Trends
title_full_unstemmed Automotive Power Module Packaging: Current Status and Future Trends
title_short Automotive Power Module Packaging: Current Status and Future Trends
title_sort automotive power module packaging current status and future trends
topic Electric vehicles
power electronics
semiconductor device packaging
url https://ieeexplore.ieee.org/document/9178734/
work_keys_str_mv AT yuhangyang automotivepowermodulepackagingcurrentstatusandfuturetrends
AT leadorngomba automotivepowermodulepackagingcurrentstatusandfuturetrends
AT rominarodriguez automotivepowermodulepackagingcurrentstatusandfuturetrends
AT christophermak automotivepowermodulepackagingcurrentstatusandfuturetrends
AT aliemadi automotivepowermodulepackagingcurrentstatusandfuturetrends