Run-Up Simulation of a Semi-Floating Ring Supported Turbocharger Rotor Considering Thrust Bearing and Mass-Conserving Cavitation

The vibration behaviour of turbocharger rotors is influenced by the acting loads as well as by the type and arrangement of the hydrodynamic bearings and their operating condition. Due to the highly non-linear bearing behaviour, lubricant film-induced excitations can occur, which lead to sub-synchron...

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Main Authors: Christian Ziese, Cornelius Irmscher, Steffen Nitzschke, Christian Daniel, Elmar Woschke
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Lubricants
Subjects:
Online Access:https://www.mdpi.com/2075-4442/9/4/44
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author Christian Ziese
Cornelius Irmscher
Steffen Nitzschke
Christian Daniel
Elmar Woschke
author_facet Christian Ziese
Cornelius Irmscher
Steffen Nitzschke
Christian Daniel
Elmar Woschke
author_sort Christian Ziese
collection DOAJ
description The vibration behaviour of turbocharger rotors is influenced by the acting loads as well as by the type and arrangement of the hydrodynamic bearings and their operating condition. Due to the highly non-linear bearing behaviour, lubricant film-induced excitations can occur, which lead to sub-synchronous rotor vibrations. A significant impact on the oscillation behaviour is attributed to the pressure distribution in the hydrodynamic bearings, which is influenced by the thermo-hydrodynamic conditions and the occurrence of outgassing processes. This contribution investigates the vibration behaviour of a floating ring supported turbocharger rotor. For detailed modelling of the bearings, the Reynolds equation with mass-conserving cavitation, the three-dimensional energy equation and the heat conduction equation are solved. To examine the impact of outgassing processes and thrust bearing on the occurrence of sub-synchronous rotor vibrations separately, a variation of the bearing model is made. This includes run-up simulations considering or neglecting thrust bearings and two-phase flow in the lubrication gap. It is shown that, for a reliable prediction of sub-synchronous vibrations, both the modelling of outgassing processes in hydrodynamic bearings and the consideration of thrust bearing are necessary.
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spelling doaj.art-f4f0457065794b42bebc6adbd50a6a172023-11-21T15:55:14ZengMDPI AGLubricants2075-44422021-04-01944410.3390/lubricants9040044Run-Up Simulation of a Semi-Floating Ring Supported Turbocharger Rotor Considering Thrust Bearing and Mass-Conserving CavitationChristian Ziese0Cornelius Irmscher1Steffen Nitzschke2Christian Daniel3Elmar Woschke4Institute of Mechanics, Otto von Guericke University Magdeburg, 39106 Magdeburg, GermanyInstitute of Mechanics, Otto von Guericke University Magdeburg, 39106 Magdeburg, GermanyInstitute of Mechanics, Otto von Guericke University Magdeburg, 39106 Magdeburg, GermanyInstitute of Mechanics, Otto von Guericke University Magdeburg, 39106 Magdeburg, GermanyInstitute of Mechanics, Otto von Guericke University Magdeburg, 39106 Magdeburg, GermanyThe vibration behaviour of turbocharger rotors is influenced by the acting loads as well as by the type and arrangement of the hydrodynamic bearings and their operating condition. Due to the highly non-linear bearing behaviour, lubricant film-induced excitations can occur, which lead to sub-synchronous rotor vibrations. A significant impact on the oscillation behaviour is attributed to the pressure distribution in the hydrodynamic bearings, which is influenced by the thermo-hydrodynamic conditions and the occurrence of outgassing processes. This contribution investigates the vibration behaviour of a floating ring supported turbocharger rotor. For detailed modelling of the bearings, the Reynolds equation with mass-conserving cavitation, the three-dimensional energy equation and the heat conduction equation are solved. To examine the impact of outgassing processes and thrust bearing on the occurrence of sub-synchronous rotor vibrations separately, a variation of the bearing model is made. This includes run-up simulations considering or neglecting thrust bearings and two-phase flow in the lubrication gap. It is shown that, for a reliable prediction of sub-synchronous vibrations, both the modelling of outgassing processes in hydrodynamic bearings and the consideration of thrust bearing are necessary.https://www.mdpi.com/2075-4442/9/4/44run-up simulationsemi-floating ring bearingthrust bearingtwo-phase flow cavitationoil-whirl and oil-whip
spellingShingle Christian Ziese
Cornelius Irmscher
Steffen Nitzschke
Christian Daniel
Elmar Woschke
Run-Up Simulation of a Semi-Floating Ring Supported Turbocharger Rotor Considering Thrust Bearing and Mass-Conserving Cavitation
Lubricants
run-up simulation
semi-floating ring bearing
thrust bearing
two-phase flow cavitation
oil-whirl and oil-whip
title Run-Up Simulation of a Semi-Floating Ring Supported Turbocharger Rotor Considering Thrust Bearing and Mass-Conserving Cavitation
title_full Run-Up Simulation of a Semi-Floating Ring Supported Turbocharger Rotor Considering Thrust Bearing and Mass-Conserving Cavitation
title_fullStr Run-Up Simulation of a Semi-Floating Ring Supported Turbocharger Rotor Considering Thrust Bearing and Mass-Conserving Cavitation
title_full_unstemmed Run-Up Simulation of a Semi-Floating Ring Supported Turbocharger Rotor Considering Thrust Bearing and Mass-Conserving Cavitation
title_short Run-Up Simulation of a Semi-Floating Ring Supported Turbocharger Rotor Considering Thrust Bearing and Mass-Conserving Cavitation
title_sort run up simulation of a semi floating ring supported turbocharger rotor considering thrust bearing and mass conserving cavitation
topic run-up simulation
semi-floating ring bearing
thrust bearing
two-phase flow cavitation
oil-whirl and oil-whip
url https://www.mdpi.com/2075-4442/9/4/44
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