Dispersibility of Kaolinite-Rich Coal Gangue in Rubber Matrix and the Mechanical Properties and Thermal Stability of the Composites

The aim of this work was to investigate the dispersibility of kaolinite-rich coal gangue in rubber matrix, the mechanical properties and thermal stability of coal gangue/styrene butadiene rubber (SBR) composites, and to compare these properties to those of the same coal gangue but had undergone ther...

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Main Authors: Kenan Zhang, Hao Zhang, Linsong Liu, Yongjie Yang, Lihui Liu, Qinfu Liu
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/11/12/1388
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author Kenan Zhang
Hao Zhang
Linsong Liu
Yongjie Yang
Lihui Liu
Qinfu Liu
author_facet Kenan Zhang
Hao Zhang
Linsong Liu
Yongjie Yang
Lihui Liu
Qinfu Liu
author_sort Kenan Zhang
collection DOAJ
description The aim of this work was to investigate the dispersibility of kaolinite-rich coal gangue in rubber matrix, the mechanical properties and thermal stability of coal gangue/styrene butadiene rubber (SBR) composites, and to compare these properties to those of the same coal gangue but had undergone thermal activation and modification. Several experimental techniques, such as X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), thermogravimetric-differential scanning calorimetry (TG-DSC), laser-scattering particle analyzer were adopted to characterize the coal gangue particles and then the obtained composites. The results demonstrated the raw coal gangue (RCG) was mainly composed of kaolinite. Calcination led to amorphization of thermal activated coal gangue (ACG), increased hydrophilicity and void volume, and decreased pH. The grain size of ACG became coarser than RCG, but ACG turned loose confirmed by higher degree of refinement after grinding. Modification enhanced the hydrophobicity of the coal gangue and improved its dispersibility than fillers without modification. Calcined samples had better dispersibility than uncalcined fillers. Additionally, the coal gangue treated by calcinating, grinding and modifying (MGA) had the best dispersion in rubber matrix. Either calcination or modification could improve the mechanical properties and thermal stability of coal gangue filled rubber, while the performance of MGA reinforced SBR (MGA-SBR) was the best. The enhanced performance of the MGA-SBR was owed to better dispersion of particles as well as stronger interactions between particles and rubber macromolecules.
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spelling doaj.art-f52fe08394dc4d94bc5f8039ff2b0bf52023-11-23T09:42:08ZengMDPI AGMinerals2075-163X2021-12-011112138810.3390/min11121388Dispersibility of Kaolinite-Rich Coal Gangue in Rubber Matrix and the Mechanical Properties and Thermal Stability of the CompositesKenan Zhang0Hao Zhang1Linsong Liu2Yongjie Yang3Lihui Liu4Qinfu Liu5School of Geoscience and Survey Engineering, China University of Mining and Technology (Beijing), Beijing 100083, ChinaSchool of Chemical and Environmental Engineering, China University of Mining and Technology (Beijing), Beijing 100083, ChinaSchool of Geoscience and Survey Engineering, China University of Mining and Technology (Beijing), Beijing 100083, ChinaSchool of Geoscience and Survey Engineering, China University of Mining and Technology (Beijing), Beijing 100083, ChinaSchool of Geoscience and Survey Engineering, China University of Mining and Technology (Beijing), Beijing 100083, ChinaSchool of Geoscience and Survey Engineering, China University of Mining and Technology (Beijing), Beijing 100083, ChinaThe aim of this work was to investigate the dispersibility of kaolinite-rich coal gangue in rubber matrix, the mechanical properties and thermal stability of coal gangue/styrene butadiene rubber (SBR) composites, and to compare these properties to those of the same coal gangue but had undergone thermal activation and modification. Several experimental techniques, such as X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), thermogravimetric-differential scanning calorimetry (TG-DSC), laser-scattering particle analyzer were adopted to characterize the coal gangue particles and then the obtained composites. The results demonstrated the raw coal gangue (RCG) was mainly composed of kaolinite. Calcination led to amorphization of thermal activated coal gangue (ACG), increased hydrophilicity and void volume, and decreased pH. The grain size of ACG became coarser than RCG, but ACG turned loose confirmed by higher degree of refinement after grinding. Modification enhanced the hydrophobicity of the coal gangue and improved its dispersibility than fillers without modification. Calcined samples had better dispersibility than uncalcined fillers. Additionally, the coal gangue treated by calcinating, grinding and modifying (MGA) had the best dispersion in rubber matrix. Either calcination or modification could improve the mechanical properties and thermal stability of coal gangue filled rubber, while the performance of MGA reinforced SBR (MGA-SBR) was the best. The enhanced performance of the MGA-SBR was owed to better dispersion of particles as well as stronger interactions between particles and rubber macromolecules.https://www.mdpi.com/2075-163X/11/12/1388calcinationmodificationdispersionreinforcementSBRcomposite
spellingShingle Kenan Zhang
Hao Zhang
Linsong Liu
Yongjie Yang
Lihui Liu
Qinfu Liu
Dispersibility of Kaolinite-Rich Coal Gangue in Rubber Matrix and the Mechanical Properties and Thermal Stability of the Composites
Minerals
calcination
modification
dispersion
reinforcement
SBR
composite
title Dispersibility of Kaolinite-Rich Coal Gangue in Rubber Matrix and the Mechanical Properties and Thermal Stability of the Composites
title_full Dispersibility of Kaolinite-Rich Coal Gangue in Rubber Matrix and the Mechanical Properties and Thermal Stability of the Composites
title_fullStr Dispersibility of Kaolinite-Rich Coal Gangue in Rubber Matrix and the Mechanical Properties and Thermal Stability of the Composites
title_full_unstemmed Dispersibility of Kaolinite-Rich Coal Gangue in Rubber Matrix and the Mechanical Properties and Thermal Stability of the Composites
title_short Dispersibility of Kaolinite-Rich Coal Gangue in Rubber Matrix and the Mechanical Properties and Thermal Stability of the Composites
title_sort dispersibility of kaolinite rich coal gangue in rubber matrix and the mechanical properties and thermal stability of the composites
topic calcination
modification
dispersion
reinforcement
SBR
composite
url https://www.mdpi.com/2075-163X/11/12/1388
work_keys_str_mv AT kenanzhang dispersibilityofkaoliniterichcoalgangueinrubbermatrixandthemechanicalpropertiesandthermalstabilityofthecomposites
AT haozhang dispersibilityofkaoliniterichcoalgangueinrubbermatrixandthemechanicalpropertiesandthermalstabilityofthecomposites
AT linsongliu dispersibilityofkaoliniterichcoalgangueinrubbermatrixandthemechanicalpropertiesandthermalstabilityofthecomposites
AT yongjieyang dispersibilityofkaoliniterichcoalgangueinrubbermatrixandthemechanicalpropertiesandthermalstabilityofthecomposites
AT lihuiliu dispersibilityofkaoliniterichcoalgangueinrubbermatrixandthemechanicalpropertiesandthermalstabilityofthecomposites
AT qinfuliu dispersibilityofkaoliniterichcoalgangueinrubbermatrixandthemechanicalpropertiesandthermalstabilityofthecomposites