Mechanical and Physical Properties of Hybrid Cu-Graphite Composites Prepared via Powder Metallurgy Technique

Copper -graphite composites are widely used in a great number of engineering applicationssuch as brushes, switches, sliding bearings, self-lubricating bearings, etc. due to their goodthermal and electrical conductivity and excellent tribological properties as compared with otherstructural materials....

Full description

Bibliographic Details
Main Authors: Farouk M. Mahdi, Jawadat A. Eaqoob, Fouad R. Muhialdeen
Format: Article
Language:English
Published: Tikrit University 2017-01-01
Series:Tikrit Journal of Engineering Sciences
Subjects:
Online Access:http://www.tj-es.com/index.php/tjes/article/view/693
_version_ 1827884007925219328
author Farouk M. Mahdi
Jawadat A. Eaqoob
Fouad R. Muhialdeen
author_facet Farouk M. Mahdi
Jawadat A. Eaqoob
Fouad R. Muhialdeen
author_sort Farouk M. Mahdi
collection DOAJ
description Copper -graphite composites are widely used in a great number of engineering applicationssuch as brushes, switches, sliding bearings, self-lubricating bearings, etc. due to their goodthermal and electrical conductivity and excellent tribological properties as compared with otherstructural materials. There are ongoing attempts in manufacturing copper composites with betterproperties to enhance their efficiency and increase their effective life. Present research aims to prepare hybrid 95wt.% copper –5wt.% graphite composites reinforced with yttria and tin particles by powder metallurgy technique and to study their effects on mechanical and physical properties of the prepared composites. Powder mixture was mixed by ball mill mixer at 100rpm for 120min with (5/1) balls to powder ratio. The powder mixture was cold pressed at 700MPa for 30sec, followed by sintering at 900 ?C for one hour. In the first stage, Yttria(Y2O3) was added with (2, 4, 6, 8, 10) wt% to pure copper (Cu) and to (95%Cu-5%Gr) matrices. Typical composite of this stage was ((95%Cu-5%Gr)-4%Y2O3. In the second stage, tin (Sn) was added with (2, 4, 6, 8, 10) wt% to pure copper and((95%Cu-5%Gr)-4%Y2O3 matrices. Typical composite of this stage was ((95%Cu-5%Gr)-4%Y2O3)-6%Sn. The results showed that hardness and true porosity of the composites increases with increasing yttria content. On the other hand both thermal and electrical conductivity of the composites decreases with increasing yttria content. It was also found that (95 wt.% Cu- 5 wt.% Gr) – Y2O3 composites have always lower wear rate than plain Cu-Y2O3 composites.
first_indexed 2024-03-12T19:21:24Z
format Article
id doaj.art-f5a71afc02194d9a866a977f0dc3f160
institution Directory Open Access Journal
issn 1813-162X
2312-7589
language English
last_indexed 2024-03-12T19:21:24Z
publishDate 2017-01-01
publisher Tikrit University
record_format Article
series Tikrit Journal of Engineering Sciences
spelling doaj.art-f5a71afc02194d9a866a977f0dc3f1602023-08-02T05:10:46ZengTikrit UniversityTikrit Journal of Engineering Sciences1813-162X2312-75892017-01-01241112410.25130/tjes.v24i1.693347Mechanical and Physical Properties of Hybrid Cu-Graphite Composites Prepared via Powder Metallurgy TechniqueFarouk M. Mahdi0Jawadat A. Eaqoob1Fouad R. Muhialdeen2Mechanical Engineering Department, College of Engineering, Tikrit UniversityTechnical College KirkukMechanical Engineering Department, College of Engineering, Tikrit UniversityCopper -graphite composites are widely used in a great number of engineering applicationssuch as brushes, switches, sliding bearings, self-lubricating bearings, etc. due to their goodthermal and electrical conductivity and excellent tribological properties as compared with otherstructural materials. There are ongoing attempts in manufacturing copper composites with betterproperties to enhance their efficiency and increase their effective life. Present research aims to prepare hybrid 95wt.% copper –5wt.% graphite composites reinforced with yttria and tin particles by powder metallurgy technique and to study their effects on mechanical and physical properties of the prepared composites. Powder mixture was mixed by ball mill mixer at 100rpm for 120min with (5/1) balls to powder ratio. The powder mixture was cold pressed at 700MPa for 30sec, followed by sintering at 900 ?C for one hour. In the first stage, Yttria(Y2O3) was added with (2, 4, 6, 8, 10) wt% to pure copper (Cu) and to (95%Cu-5%Gr) matrices. Typical composite of this stage was ((95%Cu-5%Gr)-4%Y2O3. In the second stage, tin (Sn) was added with (2, 4, 6, 8, 10) wt% to pure copper and((95%Cu-5%Gr)-4%Y2O3 matrices. Typical composite of this stage was ((95%Cu-5%Gr)-4%Y2O3)-6%Sn. The results showed that hardness and true porosity of the composites increases with increasing yttria content. On the other hand both thermal and electrical conductivity of the composites decreases with increasing yttria content. It was also found that (95 wt.% Cu- 5 wt.% Gr) – Y2O3 composites have always lower wear rate than plain Cu-Y2O3 composites.http://www.tj-es.com/index.php/tjes/article/view/693Hybrid copper-graphite composites, powder metallurgy
spellingShingle Farouk M. Mahdi
Jawadat A. Eaqoob
Fouad R. Muhialdeen
Mechanical and Physical Properties of Hybrid Cu-Graphite Composites Prepared via Powder Metallurgy Technique
Tikrit Journal of Engineering Sciences
Hybrid copper-graphite composites, powder metallurgy
title Mechanical and Physical Properties of Hybrid Cu-Graphite Composites Prepared via Powder Metallurgy Technique
title_full Mechanical and Physical Properties of Hybrid Cu-Graphite Composites Prepared via Powder Metallurgy Technique
title_fullStr Mechanical and Physical Properties of Hybrid Cu-Graphite Composites Prepared via Powder Metallurgy Technique
title_full_unstemmed Mechanical and Physical Properties of Hybrid Cu-Graphite Composites Prepared via Powder Metallurgy Technique
title_short Mechanical and Physical Properties of Hybrid Cu-Graphite Composites Prepared via Powder Metallurgy Technique
title_sort mechanical and physical properties of hybrid cu graphite composites prepared via powder metallurgy technique
topic Hybrid copper-graphite composites, powder metallurgy
url http://www.tj-es.com/index.php/tjes/article/view/693
work_keys_str_mv AT faroukmmahdi mechanicalandphysicalpropertiesofhybridcugraphitecompositespreparedviapowdermetallurgytechnique
AT jawadataeaqoob mechanicalandphysicalpropertiesofhybridcugraphitecompositespreparedviapowdermetallurgytechnique
AT fouadrmuhialdeen mechanicalandphysicalpropertiesofhybridcugraphitecompositespreparedviapowdermetallurgytechnique