Polylactide/Carbon Black Segregated Composites for 3D Printing of Conductive Products

One of the most important directions in the development of additive manufacturing or three-dimensional (3D) printing technologies is the creation of functional materials, which allow not only prototyping but also the manufacturing of products with functional properties. In this paper, poly-lactide a...

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Main Authors: Olha Masiuchok, Maksym Iurzhenko, Roman Kolisnyk, Yevgen Mamunya, Marcin Godzierz, Valeriy Demchenko, Dmytro Yermolenko, Andriy Shadrin
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/19/4022
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author Olha Masiuchok
Maksym Iurzhenko
Roman Kolisnyk
Yevgen Mamunya
Marcin Godzierz
Valeriy Demchenko
Dmytro Yermolenko
Andriy Shadrin
author_facet Olha Masiuchok
Maksym Iurzhenko
Roman Kolisnyk
Yevgen Mamunya
Marcin Godzierz
Valeriy Demchenko
Dmytro Yermolenko
Andriy Shadrin
author_sort Olha Masiuchok
collection DOAJ
description One of the most important directions in the development of additive manufacturing or three-dimensional (3D) printing technologies is the creation of functional materials, which allow not only prototyping but also the manufacturing of products with functional properties. In this paper, poly-lactide acid (PLA) /carbon black (CB) composites with segregated (ordered) structure have been created. Computer simulation based on the Mamunya geometrical model showed that the CB content within <i>φ</i> = 2.5–5 vol.% in the polylactide matrix leads to the formation of a continuous electrically conductive phase with an increase of electrical conductivity <i>σ<sub>dc</sub></i> above the percolation threshold. The simulation results were experimentally confirmed by optical microscopy and studies of the electrical conductivity of the composites. It was found that increasing CB content from <i>φ</i> = 1 vol.% to <i>φ</i> = 7 vol.% in the composites causes insignificant (due to the segregated structure) phase changes in the polylactide matrix and improves the thermal properties of composites. Electrically conductive filaments for Fused Deposition 3D Printing (FDM) were developed from PLA/CB composites and then 3D printed. A correlation between the electrical conductivity <i>σ<sub>dc</sub></i> and the CB content <i>φ</i> for base composites, filaments produced from them, and final 3D samples, has been found. Conductivity varies within <i>σ<sub>dc</sub></i> = 3.1·10<sup>−11</sup> − 10·10<sup>−3</sup> S/cm for the filaments and <i>σ<sub>dc</sub></i> = 3.6·10<sup>−11</sup> − 8.1·10<sup>−4</sup> S/cm for the final 3D-products.
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spelling doaj.art-f5b2b59c7cb249c098a6e7c5cf53ad7f2023-11-23T21:32:58ZengMDPI AGPolymers2073-43602022-09-011419402210.3390/polym14194022Polylactide/Carbon Black Segregated Composites for 3D Printing of Conductive ProductsOlha Masiuchok0Maksym Iurzhenko1Roman Kolisnyk2Yevgen Mamunya3Marcin Godzierz4Valeriy Demchenko5Dmytro Yermolenko6Andriy Shadrin7Centre of Polymer and Carbon Materials, Polish Academy of Sciences, 34. M.C. Sklodowska St., 41-800 Zabrze, PolandE.O. Paton Electric Welding Institute of the National Academy of Sciences of Ukraine, 11. Kazymyr Malevych St., 03680 Kyiv, UkraineE.O. Paton Electric Welding Institute of the National Academy of Sciences of Ukraine, 11. Kazymyr Malevych St., 03680 Kyiv, UkraineE.O. Paton Electric Welding Institute of the National Academy of Sciences of Ukraine, 11. Kazymyr Malevych St., 03680 Kyiv, UkraineCentre of Polymer and Carbon Materials, Polish Academy of Sciences, 34. M.C. Sklodowska St., 41-800 Zabrze, PolandE.O. Paton Electric Welding Institute of the National Academy of Sciences of Ukraine, 11. Kazymyr Malevych St., 03680 Kyiv, UkraineE.O. Paton Electric Welding Institute of the National Academy of Sciences of Ukraine, 11. Kazymyr Malevych St., 03680 Kyiv, UkraineE.O. Paton Electric Welding Institute of the National Academy of Sciences of Ukraine, 11. Kazymyr Malevych St., 03680 Kyiv, UkraineOne of the most important directions in the development of additive manufacturing or three-dimensional (3D) printing technologies is the creation of functional materials, which allow not only prototyping but also the manufacturing of products with functional properties. In this paper, poly-lactide acid (PLA) /carbon black (CB) composites with segregated (ordered) structure have been created. Computer simulation based on the Mamunya geometrical model showed that the CB content within <i>φ</i> = 2.5–5 vol.% in the polylactide matrix leads to the formation of a continuous electrically conductive phase with an increase of electrical conductivity <i>σ<sub>dc</sub></i> above the percolation threshold. The simulation results were experimentally confirmed by optical microscopy and studies of the electrical conductivity of the composites. It was found that increasing CB content from <i>φ</i> = 1 vol.% to <i>φ</i> = 7 vol.% in the composites causes insignificant (due to the segregated structure) phase changes in the polylactide matrix and improves the thermal properties of composites. Electrically conductive filaments for Fused Deposition 3D Printing (FDM) were developed from PLA/CB composites and then 3D printed. A correlation between the electrical conductivity <i>σ<sub>dc</sub></i> and the CB content <i>φ</i> for base composites, filaments produced from them, and final 3D samples, has been found. Conductivity varies within <i>σ<sub>dc</sub></i> = 3.1·10<sup>−11</sup> − 10·10<sup>−3</sup> S/cm for the filaments and <i>σ<sub>dc</sub></i> = 3.6·10<sup>−11</sup> − 8.1·10<sup>−4</sup> S/cm for the final 3D-products.https://www.mdpi.com/2073-4360/14/19/4022poly (lactic acid)/carbon black compositessegregated structureFDM 3D printingelectrical conductivitymorphologythermal behavior
spellingShingle Olha Masiuchok
Maksym Iurzhenko
Roman Kolisnyk
Yevgen Mamunya
Marcin Godzierz
Valeriy Demchenko
Dmytro Yermolenko
Andriy Shadrin
Polylactide/Carbon Black Segregated Composites for 3D Printing of Conductive Products
Polymers
poly (lactic acid)/carbon black composites
segregated structure
FDM 3D printing
electrical conductivity
morphology
thermal behavior
title Polylactide/Carbon Black Segregated Composites for 3D Printing of Conductive Products
title_full Polylactide/Carbon Black Segregated Composites for 3D Printing of Conductive Products
title_fullStr Polylactide/Carbon Black Segregated Composites for 3D Printing of Conductive Products
title_full_unstemmed Polylactide/Carbon Black Segregated Composites for 3D Printing of Conductive Products
title_short Polylactide/Carbon Black Segregated Composites for 3D Printing of Conductive Products
title_sort polylactide carbon black segregated composites for 3d printing of conductive products
topic poly (lactic acid)/carbon black composites
segregated structure
FDM 3D printing
electrical conductivity
morphology
thermal behavior
url https://www.mdpi.com/2073-4360/14/19/4022
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AT yevgenmamunya polylactidecarbonblacksegregatedcompositesfor3dprintingofconductiveproducts
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