Fully solution processed liquid metal features as highly conductive and ultrastretchable conductors

Abstract Liquid metal represents a highly conductive and inherently deformable conductor for the development of stretchable electronics. The widespread implementations of liquid metal towards functional sensors and circuits are currently hindered by the lack of a facile and scalable patterning appro...

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Main Authors: Hangyu Zhu, Shaolei Wang, Menghu Zhang, Tingyu Li, Gaohua Hu, Desheng Kong
Format: Article
Language:English
Published: Nature Portfolio 2021-09-01
Series:npj Flexible Electronics
Online Access:https://doi.org/10.1038/s41528-021-00123-x
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author Hangyu Zhu
Shaolei Wang
Menghu Zhang
Tingyu Li
Gaohua Hu
Desheng Kong
author_facet Hangyu Zhu
Shaolei Wang
Menghu Zhang
Tingyu Li
Gaohua Hu
Desheng Kong
author_sort Hangyu Zhu
collection DOAJ
description Abstract Liquid metal represents a highly conductive and inherently deformable conductor for the development of stretchable electronics. The widespread implementations of liquid metal towards functional sensors and circuits are currently hindered by the lack of a facile and scalable patterning approach. In this study, we report a fully solution-based process to generate patterned features of the liquid metal conductor. The entire process is carried out under ambient conditions and is generally compatible with various elastomeric substrates. The as-prepared liquid metal feature exhibits high resolution (100 μm), excellent electrical conductivity (4.15 × 104S cm−1), ultrahigh stretchability (1000% tensile strain), and mechanical durability. The practical suitability is demonstrated by the heterogeneous integration of light-emitting diode (LED) chips with liquid metal interconnects for a stretchable and wearable LED array. The solution-based technique reported here is the enabler for the facile patterning of liquid metal features at low cost, which may find a broad range of applications in emerging fields of epidermal sensors, wearable heaters, advanced prosthetics, and soft robotics.
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spelling doaj.art-f5c788dc7b274a9e81f6f6eb0bd030002022-12-21T22:55:18ZengNature Portfolionpj Flexible Electronics2397-46212021-09-01511810.1038/s41528-021-00123-xFully solution processed liquid metal features as highly conductive and ultrastretchable conductorsHangyu Zhu0Shaolei Wang1Menghu Zhang2Tingyu Li3Gaohua Hu4Desheng Kong5College of Engineering and Applied Sciences, State Key Laboratory of Analytical Chemistry for Life Science, and Jiangsu Key Laboratory of Artificial Functional Materials, Nanjing UniversityCollege of Engineering and Applied Sciences, State Key Laboratory of Analytical Chemistry for Life Science, and Jiangsu Key Laboratory of Artificial Functional Materials, Nanjing UniversityCollege of Engineering and Applied Sciences, State Key Laboratory of Analytical Chemistry for Life Science, and Jiangsu Key Laboratory of Artificial Functional Materials, Nanjing UniversityCollege of Engineering and Applied Sciences, State Key Laboratory of Analytical Chemistry for Life Science, and Jiangsu Key Laboratory of Artificial Functional Materials, Nanjing UniversityCollege of Engineering and Applied Sciences, State Key Laboratory of Analytical Chemistry for Life Science, and Jiangsu Key Laboratory of Artificial Functional Materials, Nanjing UniversityCollege of Engineering and Applied Sciences, State Key Laboratory of Analytical Chemistry for Life Science, and Jiangsu Key Laboratory of Artificial Functional Materials, Nanjing UniversityAbstract Liquid metal represents a highly conductive and inherently deformable conductor for the development of stretchable electronics. The widespread implementations of liquid metal towards functional sensors and circuits are currently hindered by the lack of a facile and scalable patterning approach. In this study, we report a fully solution-based process to generate patterned features of the liquid metal conductor. The entire process is carried out under ambient conditions and is generally compatible with various elastomeric substrates. The as-prepared liquid metal feature exhibits high resolution (100 μm), excellent electrical conductivity (4.15 × 104S cm−1), ultrahigh stretchability (1000% tensile strain), and mechanical durability. The practical suitability is demonstrated by the heterogeneous integration of light-emitting diode (LED) chips with liquid metal interconnects for a stretchable and wearable LED array. The solution-based technique reported here is the enabler for the facile patterning of liquid metal features at low cost, which may find a broad range of applications in emerging fields of epidermal sensors, wearable heaters, advanced prosthetics, and soft robotics.https://doi.org/10.1038/s41528-021-00123-x
spellingShingle Hangyu Zhu
Shaolei Wang
Menghu Zhang
Tingyu Li
Gaohua Hu
Desheng Kong
Fully solution processed liquid metal features as highly conductive and ultrastretchable conductors
npj Flexible Electronics
title Fully solution processed liquid metal features as highly conductive and ultrastretchable conductors
title_full Fully solution processed liquid metal features as highly conductive and ultrastretchable conductors
title_fullStr Fully solution processed liquid metal features as highly conductive and ultrastretchable conductors
title_full_unstemmed Fully solution processed liquid metal features as highly conductive and ultrastretchable conductors
title_short Fully solution processed liquid metal features as highly conductive and ultrastretchable conductors
title_sort fully solution processed liquid metal features as highly conductive and ultrastretchable conductors
url https://doi.org/10.1038/s41528-021-00123-x
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