NSGA-II-Based Codesign Optimization for Power Conversion and Controller Stages of Interleaved Boost Converters in Electric Vehicle Drivetrains

This article proposes a holistic codesign optimization framework (COF) to simultaneously optimize a power conversion stage and a controller stage using a dual-loop control scheme for multiphase SiC-based DC/DC converters. In this study, the power conversion stage adopts a non-isolated interleaved bo...

Full description

Bibliographic Details
Main Authors: Dai-Duong Tran, Sajib Chakraborty, Yuanfeng Lan, Mohamed El Baghdadi, Omar Hegazy
Format: Article
Language:English
Published: MDPI AG 2020-10-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/13/19/5167
_version_ 1797551874289696768
author Dai-Duong Tran
Sajib Chakraborty
Yuanfeng Lan
Mohamed El Baghdadi
Omar Hegazy
author_facet Dai-Duong Tran
Sajib Chakraborty
Yuanfeng Lan
Mohamed El Baghdadi
Omar Hegazy
author_sort Dai-Duong Tran
collection DOAJ
description This article proposes a holistic codesign optimization framework (COF) to simultaneously optimize a power conversion stage and a controller stage using a dual-loop control scheme for multiphase SiC-based DC/DC converters. In this study, the power conversion stage adopts a non-isolated interleaved boost converter (IBC). Besides, the dual-loop control scheme uses type-III controllers for both inner- and outer- loops to regulate the output voltage of the IBC and tackle its non-minimum phase issue. Based on the converter architecture, a multi-objective optimization (MOO) problem including four objective functions (OFs) is properly formulated for the COF. To this end, total input current ripple, total weight of inductors and total power losses are selected as three OFs for the power conversion stage whilst one OF called integral of time-weighted absolute error is considered for the controller stage. The OFs are expressed in analytical forms. To solve the MOO problem, the COF utilizes a non-dominated sorted genetic algorithm (NSGA-II) in combination with an automatic decision-making algorithm to obtain the optimal design solution including the number of phases, switching frequency, inductor size, and the control parameters of type-III controllers. Furthermore, compared to the conventional ‘k-factor’ based controller, the optimal controller exhibits better dynamic responses in terms of undershoot/overshoot and settling time for the output voltage under load disturbances. Moreover, a liquid-cooled SiC-based converter is prototyped and its optimal controller is implemented digitally in dSPACE MicroLabBox. Finally, the experimental results with static and dynamic tests are presented to validate the outcomes of the proposed COF.
first_indexed 2024-03-10T15:51:19Z
format Article
id doaj.art-f608363856cf4966adc6b7770b1a1bd1
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-03-10T15:51:19Z
publishDate 2020-10-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-f608363856cf4966adc6b7770b1a1bd12023-11-20T16:02:31ZengMDPI AGEnergies1996-10732020-10-011319516710.3390/en13195167NSGA-II-Based Codesign Optimization for Power Conversion and Controller Stages of Interleaved Boost Converters in Electric Vehicle DrivetrainsDai-Duong Tran0Sajib Chakraborty1Yuanfeng Lan2Mohamed El Baghdadi3Omar Hegazy4Department of Electrical Machines and Energy Technology (ETEC) & MOBI Research Group, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussels, BelgiumDepartment of Electrical Machines and Energy Technology (ETEC) & MOBI Research Group, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussels, BelgiumDepartment of Electrical Machines and Energy Technology (ETEC) & MOBI Research Group, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussels, BelgiumDepartment of Electrical Machines and Energy Technology (ETEC) & MOBI Research Group, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussels, BelgiumDepartment of Electrical Machines and Energy Technology (ETEC) & MOBI Research Group, Vrije Universiteit Brussel (VUB), Pleinlaan 2, 1050 Brussels, BelgiumThis article proposes a holistic codesign optimization framework (COF) to simultaneously optimize a power conversion stage and a controller stage using a dual-loop control scheme for multiphase SiC-based DC/DC converters. In this study, the power conversion stage adopts a non-isolated interleaved boost converter (IBC). Besides, the dual-loop control scheme uses type-III controllers for both inner- and outer- loops to regulate the output voltage of the IBC and tackle its non-minimum phase issue. Based on the converter architecture, a multi-objective optimization (MOO) problem including four objective functions (OFs) is properly formulated for the COF. To this end, total input current ripple, total weight of inductors and total power losses are selected as three OFs for the power conversion stage whilst one OF called integral of time-weighted absolute error is considered for the controller stage. The OFs are expressed in analytical forms. To solve the MOO problem, the COF utilizes a non-dominated sorted genetic algorithm (NSGA-II) in combination with an automatic decision-making algorithm to obtain the optimal design solution including the number of phases, switching frequency, inductor size, and the control parameters of type-III controllers. Furthermore, compared to the conventional ‘k-factor’ based controller, the optimal controller exhibits better dynamic responses in terms of undershoot/overshoot and settling time for the output voltage under load disturbances. Moreover, a liquid-cooled SiC-based converter is prototyped and its optimal controller is implemented digitally in dSPACE MicroLabBox. Finally, the experimental results with static and dynamic tests are presented to validate the outcomes of the proposed COF.https://www.mdpi.com/1996-1073/13/19/5167simultaneous codesign optimizationnon-dominated sorted genetic algorithmmultiport converterinterleaved boost converteroptimal type-III controllerSiC MOSFET modules
spellingShingle Dai-Duong Tran
Sajib Chakraborty
Yuanfeng Lan
Mohamed El Baghdadi
Omar Hegazy
NSGA-II-Based Codesign Optimization for Power Conversion and Controller Stages of Interleaved Boost Converters in Electric Vehicle Drivetrains
Energies
simultaneous codesign optimization
non-dominated sorted genetic algorithm
multiport converter
interleaved boost converter
optimal type-III controller
SiC MOSFET modules
title NSGA-II-Based Codesign Optimization for Power Conversion and Controller Stages of Interleaved Boost Converters in Electric Vehicle Drivetrains
title_full NSGA-II-Based Codesign Optimization for Power Conversion and Controller Stages of Interleaved Boost Converters in Electric Vehicle Drivetrains
title_fullStr NSGA-II-Based Codesign Optimization for Power Conversion and Controller Stages of Interleaved Boost Converters in Electric Vehicle Drivetrains
title_full_unstemmed NSGA-II-Based Codesign Optimization for Power Conversion and Controller Stages of Interleaved Boost Converters in Electric Vehicle Drivetrains
title_short NSGA-II-Based Codesign Optimization for Power Conversion and Controller Stages of Interleaved Boost Converters in Electric Vehicle Drivetrains
title_sort nsga ii based codesign optimization for power conversion and controller stages of interleaved boost converters in electric vehicle drivetrains
topic simultaneous codesign optimization
non-dominated sorted genetic algorithm
multiport converter
interleaved boost converter
optimal type-III controller
SiC MOSFET modules
url https://www.mdpi.com/1996-1073/13/19/5167
work_keys_str_mv AT daiduongtran nsgaiibasedcodesignoptimizationforpowerconversionandcontrollerstagesofinterleavedboostconvertersinelectricvehicledrivetrains
AT sajibchakraborty nsgaiibasedcodesignoptimizationforpowerconversionandcontrollerstagesofinterleavedboostconvertersinelectricvehicledrivetrains
AT yuanfenglan nsgaiibasedcodesignoptimizationforpowerconversionandcontrollerstagesofinterleavedboostconvertersinelectricvehicledrivetrains
AT mohamedelbaghdadi nsgaiibasedcodesignoptimizationforpowerconversionandcontrollerstagesofinterleavedboostconvertersinelectricvehicledrivetrains
AT omarhegazy nsgaiibasedcodesignoptimizationforpowerconversionandcontrollerstagesofinterleavedboostconvertersinelectricvehicledrivetrains