Controller development of thermal management system for electric bikes

This work aims to develop an advanced control strategy for a thermal management system (TMS) with both passive and active cooling/heating for an electric bike (e-bike) to primarily maintain temperatures of key powertrain components, including battery, inverter, motor, charger, and DC/DC converter. T...

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Main Authors: Chandra Prakash Sahwal, Truong Quang Dinh, Somnath Sengupta
Format: Article
Language:English
Published: Elsevier 2022-11-01
Series:Energy Reports
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2352484722020704
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author Chandra Prakash Sahwal
Truong Quang Dinh
Somnath Sengupta
author_facet Chandra Prakash Sahwal
Truong Quang Dinh
Somnath Sengupta
author_sort Chandra Prakash Sahwal
collection DOAJ
description This work aims to develop an advanced control strategy for a thermal management system (TMS) with both passive and active cooling/heating for an electric bike (e-bike) to primarily maintain temperatures of key powertrain components, including battery, inverter, motor, charger, and DC/DC converter. To establish the control strategy, various commands used in the TMS are first categorized into two types, binary commands (for valve control) and analog commands (for fan, pump, and compressor control). Next, the TMS control strategy is designed as the combination of a High-Level Controller (HLC) and a Low-Level Controller (LLC). The binary commands are derived using HLC, which takes ambient conditions, and temperatures of heat generated components as the inputs. Meanwhile, the LLC is used to calculate the analog commands through fuzzy inferences, after taking the outputs of HLC, ambient conditions, temperatures of the motor and battery, and electric power consumption of pumps as the inputs. A plant model of the e-bike powertrain integrating regenerative braking features with the TMS is built to support the control development and evaluation. Numerical simulations under the HWFET drive cycle have been carried out to realize the performance of the TMS using the proposed control strategy in terms of managing the key components’ temperatures and their power consumption.
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spelling doaj.art-f66f95698fd544cd83c8ddab6a1cc3042023-01-16T04:08:27ZengElsevierEnergy Reports2352-48472022-11-018437446Controller development of thermal management system for electric bikesChandra Prakash Sahwal0Truong Quang Dinh1Somnath Sengupta2Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Kharagpur, 721302, West Bengal, India; Corresponding author.WMG, University of Warwick, Coventry, United KingdomAdvanced Technology Development Center, Indian Institute of Technology Kharagpur, Kharagpur, 721302, West Bengal, IndiaThis work aims to develop an advanced control strategy for a thermal management system (TMS) with both passive and active cooling/heating for an electric bike (e-bike) to primarily maintain temperatures of key powertrain components, including battery, inverter, motor, charger, and DC/DC converter. To establish the control strategy, various commands used in the TMS are first categorized into two types, binary commands (for valve control) and analog commands (for fan, pump, and compressor control). Next, the TMS control strategy is designed as the combination of a High-Level Controller (HLC) and a Low-Level Controller (LLC). The binary commands are derived using HLC, which takes ambient conditions, and temperatures of heat generated components as the inputs. Meanwhile, the LLC is used to calculate the analog commands through fuzzy inferences, after taking the outputs of HLC, ambient conditions, temperatures of the motor and battery, and electric power consumption of pumps as the inputs. A plant model of the e-bike powertrain integrating regenerative braking features with the TMS is built to support the control development and evaluation. Numerical simulations under the HWFET drive cycle have been carried out to realize the performance of the TMS using the proposed control strategy in terms of managing the key components’ temperatures and their power consumption.http://www.sciencedirect.com/science/article/pii/S2352484722020704Electric bikeThermal management systemPassive and active coolingRefrigeration cycleFuzzy logic controller
spellingShingle Chandra Prakash Sahwal
Truong Quang Dinh
Somnath Sengupta
Controller development of thermal management system for electric bikes
Energy Reports
Electric bike
Thermal management system
Passive and active cooling
Refrigeration cycle
Fuzzy logic controller
title Controller development of thermal management system for electric bikes
title_full Controller development of thermal management system for electric bikes
title_fullStr Controller development of thermal management system for electric bikes
title_full_unstemmed Controller development of thermal management system for electric bikes
title_short Controller development of thermal management system for electric bikes
title_sort controller development of thermal management system for electric bikes
topic Electric bike
Thermal management system
Passive and active cooling
Refrigeration cycle
Fuzzy logic controller
url http://www.sciencedirect.com/science/article/pii/S2352484722020704
work_keys_str_mv AT chandraprakashsahwal controllerdevelopmentofthermalmanagementsystemforelectricbikes
AT truongquangdinh controllerdevelopmentofthermalmanagementsystemforelectricbikes
AT somnathsengupta controllerdevelopmentofthermalmanagementsystemforelectricbikes