Analysis of Copper Loss of Permanent Magnet Synchronous Motor With Formed Transposition Winding

In recent years, the hairpin winding flat wire motor has received more and more attention because of its high power density and high torque, but the problem of increased AC copper loss caused by the increase of its wire diameter has restricted the use of the motor. Aiming at the problem of large AC...

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Main Authors: Yanping Liang, Fuchao Zhao, Kangwen Xu, Weihao Wang, Jia Liu, Peipei Yang
Format: Article
Language:English
Published: IEEE 2021-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9475031/
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author Yanping Liang
Fuchao Zhao
Kangwen Xu
Weihao Wang
Jia Liu
Peipei Yang
author_facet Yanping Liang
Fuchao Zhao
Kangwen Xu
Weihao Wang
Jia Liu
Peipei Yang
author_sort Yanping Liang
collection DOAJ
description In recent years, the hairpin winding flat wire motor has received more and more attention because of its high power density and high torque, but the problem of increased AC copper loss caused by the increase of its wire diameter has restricted the use of the motor. Aiming at the problem of large AC copper loss in hairpin winding flat wire motors, this paper introduces the use of formed transposition windings into permanent magnet synchronous motors. Through analysis and comparison, the transposition bar suitable for permanent magnet synchronous motor is determined, and a method of inter-turn transposition that can improve the slot full rate of the motor is proposed. Taking a 223kW permanent magnet synchronous motor as an example, the transient field of the stator bar under 360° transposition was calculated by using the field-circuit combined three-dimensional(3-D) finite element method. By calculating the data, combined with the AC copper loss calculation method of the formed transposition winding given in the article, the distribution of the DC copper loss, eddy current copper loss and circulating copper loss of the motor is obtained. Compared with hairpin windings, the use of formed transposition windings can reduce the AC copper loss of the motor to a certain extent, the feasibility of using the formed transposition winding in the permanent magnet synchronous motor is verified.
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spelling doaj.art-f67980fc8b95424288129b430a1d54fb2022-12-21T22:23:10ZengIEEEIEEE Access2169-35362021-01-01910110510111410.1109/ACCESS.2021.30948339475031Analysis of Copper Loss of Permanent Magnet Synchronous Motor With Formed Transposition WindingYanping Liang0https://orcid.org/0000-0003-2101-667XFuchao Zhao1Kangwen Xu2Weihao Wang3Jia Liu4Peipei Yang5College of Electrical and Electronic Engineering, Harbin University of Science and Technology, Harbin, ChinaCollege of Electrical and Electronic Engineering, Harbin University of Science and Technology, Harbin, ChinaCollege of Electrical and Electronic Engineering, Harbin University of Science and Technology, Harbin, ChinaCollege of Electrical and Electronic Engineering, Harbin University of Science and Technology, Harbin, ChinaCollege of Electrical and Electronic Engineering, Harbin University of Science and Technology, Harbin, ChinaCollege of Electrical and Electronic Engineering, Harbin University of Science and Technology, Harbin, ChinaIn recent years, the hairpin winding flat wire motor has received more and more attention because of its high power density and high torque, but the problem of increased AC copper loss caused by the increase of its wire diameter has restricted the use of the motor. Aiming at the problem of large AC copper loss in hairpin winding flat wire motors, this paper introduces the use of formed transposition windings into permanent magnet synchronous motors. Through analysis and comparison, the transposition bar suitable for permanent magnet synchronous motor is determined, and a method of inter-turn transposition that can improve the slot full rate of the motor is proposed. Taking a 223kW permanent magnet synchronous motor as an example, the transient field of the stator bar under 360° transposition was calculated by using the field-circuit combined three-dimensional(3-D) finite element method. By calculating the data, combined with the AC copper loss calculation method of the formed transposition winding given in the article, the distribution of the DC copper loss, eddy current copper loss and circulating copper loss of the motor is obtained. Compared with hairpin windings, the use of formed transposition windings can reduce the AC copper loss of the motor to a certain extent, the feasibility of using the formed transposition winding in the permanent magnet synchronous motor is verified.https://ieeexplore.ieee.org/document/9475031/Permanent magnet synchronous motorformed transposition windinghairpin windingAC copper loss
spellingShingle Yanping Liang
Fuchao Zhao
Kangwen Xu
Weihao Wang
Jia Liu
Peipei Yang
Analysis of Copper Loss of Permanent Magnet Synchronous Motor With Formed Transposition Winding
IEEE Access
Permanent magnet synchronous motor
formed transposition winding
hairpin winding
AC copper loss
title Analysis of Copper Loss of Permanent Magnet Synchronous Motor With Formed Transposition Winding
title_full Analysis of Copper Loss of Permanent Magnet Synchronous Motor With Formed Transposition Winding
title_fullStr Analysis of Copper Loss of Permanent Magnet Synchronous Motor With Formed Transposition Winding
title_full_unstemmed Analysis of Copper Loss of Permanent Magnet Synchronous Motor With Formed Transposition Winding
title_short Analysis of Copper Loss of Permanent Magnet Synchronous Motor With Formed Transposition Winding
title_sort analysis of copper loss of permanent magnet synchronous motor with formed transposition winding
topic Permanent magnet synchronous motor
formed transposition winding
hairpin winding
AC copper loss
url https://ieeexplore.ieee.org/document/9475031/
work_keys_str_mv AT yanpingliang analysisofcopperlossofpermanentmagnetsynchronousmotorwithformedtranspositionwinding
AT fuchaozhao analysisofcopperlossofpermanentmagnetsynchronousmotorwithformedtranspositionwinding
AT kangwenxu analysisofcopperlossofpermanentmagnetsynchronousmotorwithformedtranspositionwinding
AT weihaowang analysisofcopperlossofpermanentmagnetsynchronousmotorwithformedtranspositionwinding
AT jialiu analysisofcopperlossofpermanentmagnetsynchronousmotorwithformedtranspositionwinding
AT peipeiyang analysisofcopperlossofpermanentmagnetsynchronousmotorwithformedtranspositionwinding