Water Condensation in Traction Battery Systems

Lithium-ion traction battery systems of hybrid and electric vehicles must have a high level of durability and reliability like all other components and systems of a vehicle. Battery systems get heated while in the application. To ensure the desired life span and performance, most systems are equippe...

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Main Authors: Woong-Ki Kim, Fabian Steger, Bhavya Kotak, Peter V. R. Knudsen, Uwe Girgsdies, Hans-Georg Schweiger
Format: Article
Language:English
Published: MDPI AG 2019-03-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/12/6/1171
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author Woong-Ki Kim
Fabian Steger
Bhavya Kotak
Peter V. R. Knudsen
Uwe Girgsdies
Hans-Georg Schweiger
author_facet Woong-Ki Kim
Fabian Steger
Bhavya Kotak
Peter V. R. Knudsen
Uwe Girgsdies
Hans-Georg Schweiger
author_sort Woong-Ki Kim
collection DOAJ
description Lithium-ion traction battery systems of hybrid and electric vehicles must have a high level of durability and reliability like all other components and systems of a vehicle. Battery systems get heated while in the application. To ensure the desired life span and performance, most systems are equipped with a cooling system. The changing environmental condition in daily use may cause water condensation in the housing of the battery system. In this study, three system designs were investigated, to compare different solutions to deal with pressure differences and condensation: (1) a sealed battery system, (2) an open system and (3) a battery system equipped with a pressure compensation element (PCE). These three designs were tested under two conditions: (a) in normal operation and (b) in a maximum humidity scenario. The amount of the condensation in the housing was determined through a change in relative humidity of air inside the housing. Through PCE and available spacing of the housing, moisture entered into the housing during the cooling process. While applying the test scenarios, the gradient-based drift of the moisture into the housing contributed maximum towards the condensation. Condensation occurred on the internal surface for all the three design variants.
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spelling doaj.art-f6bd6a368374405ab83de3ae61d2ae812022-12-22T02:58:38ZengMDPI AGEnergies1996-10732019-03-01126117110.3390/en12061171en12061171Water Condensation in Traction Battery SystemsWoong-Ki Kim0Fabian Steger1Bhavya Kotak2Peter V. R. Knudsen3Uwe Girgsdies4Hans-Georg Schweiger5Technische Hochschule Ingolstadt, Esplanade 10, 85049 Ingolstadt, GermanyTechnische Hochschule Ingolstadt, Esplanade 10, 85049 Ingolstadt, GermanyTechnische Hochschule Ingolstadt, Esplanade 10, 85049 Ingolstadt, GermanyFaculty of Engineering, University of Southern Denmark, Campusvej 55, 5230 Odense, DenmarkAudi AG, Auto-Union-Straße 1, 85045 Ingolstadt, GermanyTechnische Hochschule Ingolstadt, Esplanade 10, 85049 Ingolstadt, GermanyLithium-ion traction battery systems of hybrid and electric vehicles must have a high level of durability and reliability like all other components and systems of a vehicle. Battery systems get heated while in the application. To ensure the desired life span and performance, most systems are equipped with a cooling system. The changing environmental condition in daily use may cause water condensation in the housing of the battery system. In this study, three system designs were investigated, to compare different solutions to deal with pressure differences and condensation: (1) a sealed battery system, (2) an open system and (3) a battery system equipped with a pressure compensation element (PCE). These three designs were tested under two conditions: (a) in normal operation and (b) in a maximum humidity scenario. The amount of the condensation in the housing was determined through a change in relative humidity of air inside the housing. Through PCE and available spacing of the housing, moisture entered into the housing during the cooling process. While applying the test scenarios, the gradient-based drift of the moisture into the housing contributed maximum towards the condensation. Condensation occurred on the internal surface for all the three design variants.https://www.mdpi.com/1996-1073/12/6/1171traction battery systemcondensationdurability testpressure compensation elementbehavior of an enclosed system
spellingShingle Woong-Ki Kim
Fabian Steger
Bhavya Kotak
Peter V. R. Knudsen
Uwe Girgsdies
Hans-Georg Schweiger
Water Condensation in Traction Battery Systems
Energies
traction battery system
condensation
durability test
pressure compensation element
behavior of an enclosed system
title Water Condensation in Traction Battery Systems
title_full Water Condensation in Traction Battery Systems
title_fullStr Water Condensation in Traction Battery Systems
title_full_unstemmed Water Condensation in Traction Battery Systems
title_short Water Condensation in Traction Battery Systems
title_sort water condensation in traction battery systems
topic traction battery system
condensation
durability test
pressure compensation element
behavior of an enclosed system
url https://www.mdpi.com/1996-1073/12/6/1171
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AT fabiansteger watercondensationintractionbatterysystems
AT bhavyakotak watercondensationintractionbatterysystems
AT petervrknudsen watercondensationintractionbatterysystems
AT uwegirgsdies watercondensationintractionbatterysystems
AT hansgeorgschweiger watercondensationintractionbatterysystems