Effect of Current Input Method on A356 Microstructure in Electromagnetically Stirred Process

This paper focuses on the electromagnetically stirred process for manufacturing the material required for the semi-solid forming method. The maximum weight of the molten metal used at a laboratory scale in the currently published research is 3 kg. However, a large-scale electromagnetic device is nee...

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Main Authors: Joong Suk Roh, Min Heo, Chul Kyu Jin, Jin Ha Park, Chung Gill Kang
Format: Article
Language:English
Published: MDPI AG 2020-04-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/10/4/460
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author Joong Suk Roh
Min Heo
Chul Kyu Jin
Jin Ha Park
Chung Gill Kang
author_facet Joong Suk Roh
Min Heo
Chul Kyu Jin
Jin Ha Park
Chung Gill Kang
author_sort Joong Suk Roh
collection DOAJ
description This paper focuses on the electromagnetically stirred process for manufacturing the material required for the semi-solid forming method. The maximum weight of the molten metal used at a laboratory scale in the currently published research is 3 kg. However, a large-scale electromagnetic device is needed when using a material with a maximum weight of 5 kg or more of the molten metal used in the actual industry. Therefore, controllers in this study are installed at each pole in the electromagnetic stirrer, which has six poles in order to stir materials weighing 5 kg or more. The current is input to the adjacent pole counterclockwise (CAMP), and to the symmetrical poles counterclockwise (CSMP). The experiment results show that the current method input to the CSMP can generate the highest electromagnetic force at the center of molten metal. A phase analysis is performed for the size and the roundness of primary α-Al particle from the material prepared by different input currents. The degree of roundness of primary α-Al particles is better when the current is input to the symmetrical poles counterclockwise.
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spelling doaj.art-f6da0f4f8b3a445aaed67fba1b5104122023-11-19T20:28:32ZengMDPI AGMetals2075-47012020-04-0110446010.3390/met10040460Effect of Current Input Method on A356 Microstructure in Electromagnetically Stirred ProcessJoong Suk Roh0Min Heo1Chul Kyu Jin2Jin Ha Park3Chung Gill Kang4Company of Hanju Metal, 753-20 Wonsan Ulsan, KoreaSchool of Mechanical Engineering, Pusan National University, 609 735 Busan, KoreaSchool of Mechanical Engineering, Kyungnam University, 7 Kyungnamdaehak-ro, Masanhappo-gu, Changwon-si, 51767 Gyeongsangnam-do, KoreaCompany of Hanju Metal, 753-20 Wonsan Ulsan, KoreaSchool of Mechanical Engineering, Pusan National University, 609 735 Busan, KoreaThis paper focuses on the electromagnetically stirred process for manufacturing the material required for the semi-solid forming method. The maximum weight of the molten metal used at a laboratory scale in the currently published research is 3 kg. However, a large-scale electromagnetic device is needed when using a material with a maximum weight of 5 kg or more of the molten metal used in the actual industry. Therefore, controllers in this study are installed at each pole in the electromagnetic stirrer, which has six poles in order to stir materials weighing 5 kg or more. The current is input to the adjacent pole counterclockwise (CAMP), and to the symmetrical poles counterclockwise (CSMP). The experiment results show that the current method input to the CSMP can generate the highest electromagnetic force at the center of molten metal. A phase analysis is performed for the size and the roundness of primary α-Al particle from the material prepared by different input currents. The degree of roundness of primary α-Al particles is better when the current is input to the symmetrical poles counterclockwise.https://www.mdpi.com/2075-4701/10/4/460aluminum alloyA356semi-solid formingelectromagnetically stirredmagnetic impression method
spellingShingle Joong Suk Roh
Min Heo
Chul Kyu Jin
Jin Ha Park
Chung Gill Kang
Effect of Current Input Method on A356 Microstructure in Electromagnetically Stirred Process
Metals
aluminum alloy
A356
semi-solid forming
electromagnetically stirred
magnetic impression method
title Effect of Current Input Method on A356 Microstructure in Electromagnetically Stirred Process
title_full Effect of Current Input Method on A356 Microstructure in Electromagnetically Stirred Process
title_fullStr Effect of Current Input Method on A356 Microstructure in Electromagnetically Stirred Process
title_full_unstemmed Effect of Current Input Method on A356 Microstructure in Electromagnetically Stirred Process
title_short Effect of Current Input Method on A356 Microstructure in Electromagnetically Stirred Process
title_sort effect of current input method on a356 microstructure in electromagnetically stirred process
topic aluminum alloy
A356
semi-solid forming
electromagnetically stirred
magnetic impression method
url https://www.mdpi.com/2075-4701/10/4/460
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AT jinhapark effectofcurrentinputmethodona356microstructureinelectromagneticallystirredprocess
AT chunggillkang effectofcurrentinputmethodona356microstructureinelectromagneticallystirredprocess