Towards a comprehensive understanding of distortion in additive manufacturing based on assumption of constraining force
Additive manufacturing has shown giant potential in advanced manufacturing industry. However, distortion of additive-manufactured parts may interrupt the printing process and decrease manufacturing precision, causing a significant waste of time and money. Distortion, a common problem in additive man...
Main Authors: | , , , , , , , |
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Format: | Article |
Language: | English |
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Taylor & Francis Group
2021-09-01
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Series: | Virtual and Physical Prototyping |
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Online Access: | http://dx.doi.org/10.1080/17452759.2021.1881873 |
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author | Deqiao Xie Fei Lv Huixin Liang Lida Shen Zongjun Tian Jianfeng Zhao Yingdong Song Cijun Shuai |
author_facet | Deqiao Xie Fei Lv Huixin Liang Lida Shen Zongjun Tian Jianfeng Zhao Yingdong Song Cijun Shuai |
author_sort | Deqiao Xie |
collection | DOAJ |
description | Additive manufacturing has shown giant potential in advanced manufacturing industry. However, distortion of additive-manufactured parts may interrupt the printing process and decrease manufacturing precision, causing a significant waste of time and money. Distortion, a common problem in additive manufacturing, has not been sufficiently researched. In this study, we provide a comprehensive understanding of distortion in additive manufacturing based on assumption of constraining force. A quantitative model was established to illustrate inconsistent shrinkage during the additive process. A qualitative model was then built for showing the distortion caused by inconsistent shrinkage. It can be founded that inconsistent shrinkage accumulated during the additive process drives the final distortion of part. We concluded most influencing factors of distortion together, forming towards a comprehensive understanding of distortion in additive manufacturing. This study not only links micro melting-solidification process and macro structural mechanics in science, but also provides systematic solutions for decreasing the distortion in additive manufacturing for engineering. |
first_indexed | 2024-03-11T23:03:08Z |
format | Article |
id | doaj.art-f6f8cbbbd593489eb1b670ff6b6f4252 |
institution | Directory Open Access Journal |
issn | 1745-2759 1745-2767 |
language | English |
last_indexed | 2024-03-11T23:03:08Z |
publishDate | 2021-09-01 |
publisher | Taylor & Francis Group |
record_format | Article |
series | Virtual and Physical Prototyping |
spelling | doaj.art-f6f8cbbbd593489eb1b670ff6b6f42522023-09-21T14:38:02ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672021-09-0116S1S85S9710.1080/17452759.2021.18818731881873Towards a comprehensive understanding of distortion in additive manufacturing based on assumption of constraining forceDeqiao Xie0Fei Lv1Huixin Liang2Lida Shen3Zongjun Tian4Jianfeng Zhao5Yingdong Song6Cijun Shuai7Nanjing University of Aeronautics and AstronauticsNanjing University of Aeronautics and AstronauticsDrum Tower Hospital affiliated to Medical School of Nanjing UniversityNanjing University of Aeronautics and AstronauticsNanjing University of Aeronautics and AstronauticsNanjing University of Aeronautics and AstronauticsNanjing University of Aeronautics and AstronauticsCentral South UniversityAdditive manufacturing has shown giant potential in advanced manufacturing industry. However, distortion of additive-manufactured parts may interrupt the printing process and decrease manufacturing precision, causing a significant waste of time and money. Distortion, a common problem in additive manufacturing, has not been sufficiently researched. In this study, we provide a comprehensive understanding of distortion in additive manufacturing based on assumption of constraining force. A quantitative model was established to illustrate inconsistent shrinkage during the additive process. A qualitative model was then built for showing the distortion caused by inconsistent shrinkage. It can be founded that inconsistent shrinkage accumulated during the additive process drives the final distortion of part. We concluded most influencing factors of distortion together, forming towards a comprehensive understanding of distortion in additive manufacturing. This study not only links micro melting-solidification process and macro structural mechanics in science, but also provides systematic solutions for decreasing the distortion in additive manufacturing for engineering.http://dx.doi.org/10.1080/17452759.2021.1881873distortionselective laser meltinglaser powder bed fusionshrinkagerapid solidification process |
spellingShingle | Deqiao Xie Fei Lv Huixin Liang Lida Shen Zongjun Tian Jianfeng Zhao Yingdong Song Cijun Shuai Towards a comprehensive understanding of distortion in additive manufacturing based on assumption of constraining force Virtual and Physical Prototyping distortion selective laser melting laser powder bed fusion shrinkage rapid solidification process |
title | Towards a comprehensive understanding of distortion in additive manufacturing based on assumption of constraining force |
title_full | Towards a comprehensive understanding of distortion in additive manufacturing based on assumption of constraining force |
title_fullStr | Towards a comprehensive understanding of distortion in additive manufacturing based on assumption of constraining force |
title_full_unstemmed | Towards a comprehensive understanding of distortion in additive manufacturing based on assumption of constraining force |
title_short | Towards a comprehensive understanding of distortion in additive manufacturing based on assumption of constraining force |
title_sort | towards a comprehensive understanding of distortion in additive manufacturing based on assumption of constraining force |
topic | distortion selective laser melting laser powder bed fusion shrinkage rapid solidification process |
url | http://dx.doi.org/10.1080/17452759.2021.1881873 |
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