Crashworthiness of Additively Manufactured Lattice Reinforced Thin-Walled Tube Hybrid Structures

In this paper, a new hybrid structure of body-centered cubic lattice-filled thin-walled tube is designed, and the hybrid structure specimens of one-piece printing and split-printing are prepared by laser melting technique. The deformation mode and energy absorption characteristics of the new hybrid...

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Main Authors: Chenglin Tao, Zhao Wang, Zeliang Liu, Yuan Wang, Xin Zhou, Xi Liang, Huijian Li
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/10/6/524
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author Chenglin Tao
Zhao Wang
Zeliang Liu
Yuan Wang
Xin Zhou
Xi Liang
Huijian Li
author_facet Chenglin Tao
Zhao Wang
Zeliang Liu
Yuan Wang
Xin Zhou
Xi Liang
Huijian Li
author_sort Chenglin Tao
collection DOAJ
description In this paper, a new hybrid structure of body-centered cubic lattice-filled thin-walled tube is designed, and the hybrid structure specimens of one-piece printing and split-printing are prepared by laser melting technique. The deformation mode and energy absorption characteristics of the new hybrid structure are investigated by experiments and numerical simulations. Under axial compression, the one-piece printed hybrid structure forms more wrinkles with smaller wavelengths, and the specific energy absorption increases by 12.14% compared with the split-printed structure; under transverse compression, the one-piece printed structure does not show the separation of the thin-walled tube from the lattice, and the specific energy absorption increases by 134.83% compared with the split-printed structure. It is worth noting that the designed hybrid structure has a 112.60% (580.15%) increase in specific energy absorption under axial compression (under transverse compression) compared to the empty tube. The effects of wall thickness, lattice density, and loading rate on the crashworthiness of the hybrid structure were investigated using a validated finite element model. This paper provides a new idea for the preparation of lightweight and high-strength energy-absorbing structures.
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spelling doaj.art-f70188d6af1b4cb2ae9a9e6921bf57422023-11-18T08:49:49ZengMDPI AGAerospace2226-43102023-06-0110652410.3390/aerospace10060524Crashworthiness of Additively Manufactured Lattice Reinforced Thin-Walled Tube Hybrid StructuresChenglin Tao0Zhao Wang1Zeliang Liu2Yuan Wang3Xin Zhou4Xi Liang5Huijian Li6School of Civil Engineering and Mechanics, Yanshan University, Qinhuangdao 066004, ChinaSchool of Civil Engineering and Mechanics, Yanshan University, Qinhuangdao 066004, ChinaSchool of Civil Engineering and Mechanics, Yanshan University, Qinhuangdao 066004, ChinaSchool of Civil Engineering and Mechanics, Yanshan University, Qinhuangdao 066004, ChinaSchool of Civil Engineering and Mechanics, Yanshan University, Qinhuangdao 066004, ChinaSchool of Civil Engineering and Mechanics, Yanshan University, Qinhuangdao 066004, ChinaSchool of Civil Engineering and Mechanics, Yanshan University, Qinhuangdao 066004, ChinaIn this paper, a new hybrid structure of body-centered cubic lattice-filled thin-walled tube is designed, and the hybrid structure specimens of one-piece printing and split-printing are prepared by laser melting technique. The deformation mode and energy absorption characteristics of the new hybrid structure are investigated by experiments and numerical simulations. Under axial compression, the one-piece printed hybrid structure forms more wrinkles with smaller wavelengths, and the specific energy absorption increases by 12.14% compared with the split-printed structure; under transverse compression, the one-piece printed structure does not show the separation of the thin-walled tube from the lattice, and the specific energy absorption increases by 134.83% compared with the split-printed structure. It is worth noting that the designed hybrid structure has a 112.60% (580.15%) increase in specific energy absorption under axial compression (under transverse compression) compared to the empty tube. The effects of wall thickness, lattice density, and loading rate on the crashworthiness of the hybrid structure were investigated using a validated finite element model. This paper provides a new idea for the preparation of lightweight and high-strength energy-absorbing structures.https://www.mdpi.com/2226-4310/10/6/524one-piece printingthin-walled tubeslattice structurecrashworthiness
spellingShingle Chenglin Tao
Zhao Wang
Zeliang Liu
Yuan Wang
Xin Zhou
Xi Liang
Huijian Li
Crashworthiness of Additively Manufactured Lattice Reinforced Thin-Walled Tube Hybrid Structures
Aerospace
one-piece printing
thin-walled tubes
lattice structure
crashworthiness
title Crashworthiness of Additively Manufactured Lattice Reinforced Thin-Walled Tube Hybrid Structures
title_full Crashworthiness of Additively Manufactured Lattice Reinforced Thin-Walled Tube Hybrid Structures
title_fullStr Crashworthiness of Additively Manufactured Lattice Reinforced Thin-Walled Tube Hybrid Structures
title_full_unstemmed Crashworthiness of Additively Manufactured Lattice Reinforced Thin-Walled Tube Hybrid Structures
title_short Crashworthiness of Additively Manufactured Lattice Reinforced Thin-Walled Tube Hybrid Structures
title_sort crashworthiness of additively manufactured lattice reinforced thin walled tube hybrid structures
topic one-piece printing
thin-walled tubes
lattice structure
crashworthiness
url https://www.mdpi.com/2226-4310/10/6/524
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