Digital Modeling Accuracy of Direct Metal Laser Sintering Process

Products obtained by metal additive manufacturing have exceptional strength properties that can be compared with forged parts, and in some cases, even surpass them. Also, the cost and time of parts manufacture are reduced by two or even three times. Because of this, today’s leading corporations in t...

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Main Authors: T. Dmitriyev, S. Manakov
Format: Article
Language:English
Published: al-Farabi Kazakh National University 2020-06-01
Series:Eurasian Chemico-Technological Journal
Subjects:
Online Access:http://ect-journal.kz/index.php/ectj/article/view/959
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author T. Dmitriyev
S. Manakov
author_facet T. Dmitriyev
S. Manakov
author_sort T. Dmitriyev
collection DOAJ
description Products obtained by metal additive manufacturing have exceptional strength properties that can be compared with forged parts, and in some cases, even surpass them. Also, the cost and time of parts manufacture are reduced by two or even three times. Because of this, today’s leading corporations in the field of aerospace industry introducing this technology to its production. To avoid loss of funds and time, the processes of additive manufacturing should be predictable. Simufact Additive is specialized software for additive manufacturing process simulation is dedicated to solving critical issues with metal 3D printing, including significantly reducing distortion; minimize residual stress to avoid failures; optimize the build-up orientation and the support structures. It also enables us to compare simulated parts with the printed sample or measure it as a reference. In other words, the simulated deformations can be estimated concerning the reference geometry. The current work aims to study the deformation of the sample during the Direct Metal Laser Sintering (DMLS) process made from Maraging Steel MS1. Simufact Additive software was used to simulate the printing process. The main idea is to compare the results of the simulation and the real model. EOS M290 metal 3D printer was used to make a test specimen.
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spelling doaj.art-f78cd692e2444076b8b8dc5acdb24dfe2022-12-22T03:21:42Zengal-Farabi Kazakh National UniversityEurasian Chemico-Technological Journal1562-39202522-48672020-06-0122210.18321/ectj959Digital Modeling Accuracy of Direct Metal Laser Sintering ProcessT. Dmitriyev0S. Manakov1Institute of Combustion Problems, 172 Bogenbai Batyr Str., Almaty, Kazakhstan; al-Farabi Kazakh National University, 71 al-Farabi ave., Almaty, Kazakhstanal-Farabi Kazakh National University, 71 al-Farabi ave., Almaty, KazakhstanProducts obtained by metal additive manufacturing have exceptional strength properties that can be compared with forged parts, and in some cases, even surpass them. Also, the cost and time of parts manufacture are reduced by two or even three times. Because of this, today’s leading corporations in the field of aerospace industry introducing this technology to its production. To avoid loss of funds and time, the processes of additive manufacturing should be predictable. Simufact Additive is specialized software for additive manufacturing process simulation is dedicated to solving critical issues with metal 3D printing, including significantly reducing distortion; minimize residual stress to avoid failures; optimize the build-up orientation and the support structures. It also enables us to compare simulated parts with the printed sample or measure it as a reference. In other words, the simulated deformations can be estimated concerning the reference geometry. The current work aims to study the deformation of the sample during the Direct Metal Laser Sintering (DMLS) process made from Maraging Steel MS1. Simufact Additive software was used to simulate the printing process. The main idea is to compare the results of the simulation and the real model. EOS M290 metal 3D printer was used to make a test specimen.http://ect-journal.kz/index.php/ectj/article/view/959Maraging steelMetal additive manufacturingDirect Metal Laser SinteringSimulation3D printing
spellingShingle T. Dmitriyev
S. Manakov
Digital Modeling Accuracy of Direct Metal Laser Sintering Process
Eurasian Chemico-Technological Journal
Maraging steel
Metal additive manufacturing
Direct Metal Laser Sintering
Simulation
3D printing
title Digital Modeling Accuracy of Direct Metal Laser Sintering Process
title_full Digital Modeling Accuracy of Direct Metal Laser Sintering Process
title_fullStr Digital Modeling Accuracy of Direct Metal Laser Sintering Process
title_full_unstemmed Digital Modeling Accuracy of Direct Metal Laser Sintering Process
title_short Digital Modeling Accuracy of Direct Metal Laser Sintering Process
title_sort digital modeling accuracy of direct metal laser sintering process
topic Maraging steel
Metal additive manufacturing
Direct Metal Laser Sintering
Simulation
3D printing
url http://ect-journal.kz/index.php/ectj/article/view/959
work_keys_str_mv AT tdmitriyev digitalmodelingaccuracyofdirectmetallasersinteringprocess
AT smanakov digitalmodelingaccuracyofdirectmetallasersinteringprocess