Improvement of the coiling stress calculation model for a mandrel-sleeve-coil

The steel rolling process employs a coiling-uncoiling process in which a steel sheet is wound and unwound in a coil shape using a coiler to efficiently produce a long steel sheet with a constant thickness. As front and rear tension is required when the steel sheet enters and exits the rolling mill,...

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Main Authors: Yonghui Park, Kyutae Park, Changwoo Lee, Wei Shi
Format: Article
Language:English
Published: SAGE Publishing 2022-01-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1177/16878140211070450
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author Yonghui Park
Kyutae Park
Changwoo Lee
Wei Shi
author_facet Yonghui Park
Kyutae Park
Changwoo Lee
Wei Shi
author_sort Yonghui Park
collection DOAJ
description The steel rolling process employs a coiling-uncoiling process in which a steel sheet is wound and unwound in a coil shape using a coiler to efficiently produce a long steel sheet with a constant thickness. As front and rear tension is required when the steel sheet enters and exits the rolling mill, the coiler introduces tension in the steel sheet through the control of the rotational speed. As the coil is produced, coiling tension accumulates, and pressure is applied to the inside of the coil. Finite element analysis and stress calculation analysis were derived from previous studies to prevent such pressure increases in the sleeves and coils. However, the radial and circumferential stresses at arbitrary positions inside the coil cannot be accurately determined by considering without the stresses’ difference in the thickness direction based on the assumption that the coil’s thickness is thin. In this study, an analytical model that can accurately calculate the sleeve and coil stress during elastic deformation was established by improving the internal circumferential stress generated when the steel sheet is bent into a coil and the radial stress equation associated with the beam bending theory. In addition, by comparing the finite element analysis model results reflecting the same coiling condition, this model’s validity was verified by confirming the consistency of the results.
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spelling doaj.art-f7a03b4444a24f6caa22bad65dfb04b62022-12-22T04:17:07ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402022-01-011410.1177/16878140211070450Improvement of the coiling stress calculation model for a mandrel-sleeve-coilYonghui Park0Kyutae Park1Changwoo Lee2Wei Shi3Department of Mechanical Engineering, Yuhan University, Bucheon, Republic of KoreaKorea Aerospace Industries, Ltd., Sacheon, Republic of KoreaSteel-pipe Technology Team, Pohang Institute of Metal Industry Advancement, Pohang, Republic of KoreaState Key Laboratory of Coastal and Offshore Engineering, Dalian University of Technology, Dalian, ChinaThe steel rolling process employs a coiling-uncoiling process in which a steel sheet is wound and unwound in a coil shape using a coiler to efficiently produce a long steel sheet with a constant thickness. As front and rear tension is required when the steel sheet enters and exits the rolling mill, the coiler introduces tension in the steel sheet through the control of the rotational speed. As the coil is produced, coiling tension accumulates, and pressure is applied to the inside of the coil. Finite element analysis and stress calculation analysis were derived from previous studies to prevent such pressure increases in the sleeves and coils. However, the radial and circumferential stresses at arbitrary positions inside the coil cannot be accurately determined by considering without the stresses’ difference in the thickness direction based on the assumption that the coil’s thickness is thin. In this study, an analytical model that can accurately calculate the sleeve and coil stress during elastic deformation was established by improving the internal circumferential stress generated when the steel sheet is bent into a coil and the radial stress equation associated with the beam bending theory. In addition, by comparing the finite element analysis model results reflecting the same coiling condition, this model’s validity was verified by confirming the consistency of the results.https://doi.org/10.1177/16878140211070450
spellingShingle Yonghui Park
Kyutae Park
Changwoo Lee
Wei Shi
Improvement of the coiling stress calculation model for a mandrel-sleeve-coil
Advances in Mechanical Engineering
title Improvement of the coiling stress calculation model for a mandrel-sleeve-coil
title_full Improvement of the coiling stress calculation model for a mandrel-sleeve-coil
title_fullStr Improvement of the coiling stress calculation model for a mandrel-sleeve-coil
title_full_unstemmed Improvement of the coiling stress calculation model for a mandrel-sleeve-coil
title_short Improvement of the coiling stress calculation model for a mandrel-sleeve-coil
title_sort improvement of the coiling stress calculation model for a mandrel sleeve coil
url https://doi.org/10.1177/16878140211070450
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AT kyutaepark improvementofthecoilingstresscalculationmodelforamandrelsleevecoil
AT changwoolee improvementofthecoilingstresscalculationmodelforamandrelsleevecoil
AT weishi improvementofthecoilingstresscalculationmodelforamandrelsleevecoil